Removal
AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH:
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (Service and Repair)
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE FRONT WHEEL LH
4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for 2TR-FE)
5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for 1GR-FE)
6. REMOVE V-BANK COVER (for 1GR-FE)
7. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH (for 1GR-FE)
8. REMOVE FAN SHROUD (for 1GR-FE)
9. REMOVE FAN AND GENERATOR V BELT (for 2TR-FE)
10. REMOVE FAN AND GENERATOR V BELT (for 1GR-FE)
11. REMOVE GENERATOR ASSEMBLY (for 1GR-FE) (Removal)
12. REMOVE FRONT FENDER APRON SEAL UPPER
(a) Using a clip remover, disengage the 5 clips and remove the front fender apron seal upper. (4WD, PRE RUNNER)
(b) Using a clip remover, disengage the 6 clips and remove the front fender apron seal upper. (2WD)
13. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2TR-FE)
(a) Remove the bolt and separate the suction hose sub-assembly.
(b) Remove the bolt and disconnect the suction hose sub-assembly.
(c) Remove the seal washer from the suction hose sub-assembly.
NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 1GR-FE)
(a) Remove the bolt and separate the suction hose sub-assembly.
(b) Remove the bolt and disconnect the suction hose sub-assembly.
(c) Remove the seal washer from the suction hose sub-assembly.
NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
15. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose sub-assembly.
(b) Remove the seal washer from the cooler refrigerant discharge hose sub-assembly.
NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
16. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2TR-FE)
(a) Disconnect the connector.
(b) Remove the 4 bolts and harness bracket, and remove the cooler compressor and magnetic clutch.
17. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 1GR-FE)
(a) Disconnect the connector.
(b) Remove the 4 bolts and cooler compressor and magnetic clutch.