Installation

2GR-FE ENGINE MECHANICAL: DRIVE BELT: INSTALLATION

INSTALLATION

1. INSTALL V-RIBBED BELT





(a) Install the V-ribbed belt.
(b) Using SST, turn the V-ribbed belt tensioner assembly counterclockwise and remove the bar.
SST: 09961-00950





(c) If it is difficult to install the V-ribbed belt, perform the following procedure:
(1) Put the V-ribbed belt on every pulley except the tensioner pulley as shown in the illustration.
(2) Release the V-ribbed belt tension by turning the V-ribbed belt tensioner assembly counterclockwise, and put the V-ribbed belt on the V-ribbed tensioner assembly pulley.
NOTICE:
- Put the backside of the V-ribbed belt on the V-ribbed belt tensioner assembly pulley and No. 2 idler pulley sub-assembly.
- Check that the V-ribbed belt is properly set to each pulley.
(3) After installing the V-ribbed belt, check that it fits properly in the ribbed grooves. Confirm that the belt has not slipped out of the grooves on the bottom of the crankshaft pulley by hand.
2. INSTALL FRONT FENDER APRON SEAL RH Installation
3. INSTALL FRONT FENDER LINER RH Installation
4. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove the front fender side protector from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.





(b) Clean the front fender moulding sub-assembly RH. (If reusing the front fender moulding sub-assembly RH)
(1) Using a heat light, heat the front fender moulding sub-assembly RH.
(2) Remove the front fender side protector from the front fender moulding sub-assembly RH.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Install a new front fender side protector to the the front fender moulding sub-assembly RH.





(c) Install the front fender moulding sub-assembly RH.
(1) Using a heat light, heat the vehicle body and the front fender moulding sub-assembly.
(2) Remove the release paper from the front fender moulding sub-assembly.
HINT: After removing the release paper, keep the exposed adhesive free from foreign matter.
(3) Engage the 3 clips and install the front fender moulding sub-assembly RH.





(d) Using a 4 mm hexagon wrench, install the screw.
(e) Install the clip.
5. INSTALL NO. 1 ENGINE UNDER COVER Installation
6. INSTALL ENGINE UNDER COVER ASSEMBLY Installation
7. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)