Removal

AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH: REMOVAL

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE FRONT WHEEL LH
4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for 2TR-FE) Removal
5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for 1GR-FE) Removal
6. REMOVE V-BANK COVER (for 1GR-FE) Removal
7. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH (for 1GR-FE) Removal
8. REMOVE FAN SHROUD (for 1GR-FE) Removal
9. REMOVE FAN & GENERATOR V BELT (for 2TR-FE) Removal
10. REMOVE FAN & GENERATOR V BELT (for 1GR-FE) Removal
11. REMOVE GENERATOR ASSEMBLY (for 1GR-FE) Removal
12. REMOVE FRONT FENDER APRON SEAL UPPER





(a) Using a clip remover, disengage the 5 clips and remove the front fender apron seal upper. (4WD, PRE RUNNER)





(b) Using a clip remover, disengage the 6 clips and remove the front fender apron seal upper. (2WD)





13. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2TR-FE)
(a) Remove the bolt and separate the suction hose sub-assembly.
(b) Remove the bolt and disconnect the suction hose sub-assembly.
(c) Remove the seal washer from the suction hose sub-assembly.
NOTICE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.





14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 1GR-FE)
(a) Remove the bolt and separate the suction hose sub-assembly.
(b) Remove the bolt and disconnect the suction hose sub-assembly.
(c) Remove the seal washer from the suction hose sub-assembly.
NOTICE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.





15. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose sub-assembly.
(b) Remove the seal washer from the cooler refrigerant discharge hose sub-assembly.
NOTICE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.





16. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2TR-FE)
(a) Disconnect the connector.
(b) Remove the 4 bolts and harness bracket, and remove the cooler compressor and magnetic clutch.





17. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 1GR-FE)
(a) Disconnect the connector.
(b) Remove the 4 bolts and cooler compressor and magnetic clutch.