Installation

1GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR (for 4WD and Pre-Runner): INSTALLATION

INSTALLATION





1. INSTALL KNOCK CONTROL SENSOR
(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock sensor connectors.
2. INSTALL WATER OUTLET PIPE NO.1
(a) Install the water outlet pipe with the 3 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Install the 4 wire harness clamps.
3. CONNECT HEATER WATER INLET HOSE
4. INSPECT CYLINDER HEAD SET BOLT Cylinder Head (for Bank 1)
5. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation
6. INSTALL CAMSHAFT BEARING NO.2
7. INSTALL CAMSHAFTS Installation
8. INSTALL CHAIN TENSIONER ASSEMBLY NO.2 Installation
9. INSTALL CAMSHAFT TIMING GEARS AND NO.2 CHAIN (RH BANK) Installation
10. INSTALL CHAIN VIBRATION DAMPER NO.1 Installation
11. INSTALL WATER BY-PASS JOINT REAR Installation
12. INSTALL INTAKE MANIFOLD Installation
13. CONNECT FUEL PIPE SUB-ASSEMBLY NO.2 Installation
14. CONNECT FUEL PIPE SUB-ASSEMBLY NO.1 Installation
15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation
16. INSTALL MANIFOLD STAY
(a) Install the 2 manifold stays with the 6 bolts.
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
17. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation
18. INSTALL EXHAUST FRONT PIPE ASSEMBLY NO.2 Installation
19. INSTALL COOL AIR INLET NO.1
(a) Install the cool air inlet with the 2 bolts.
20. INSTALL CHAIN TENSIONER SLIPPER
21. INSTALL CHAIN TENSIONER ASSEMBLY NO.1 Installation
22. INSTALL CHAIN SUB-ASSEMBLY Installation
23. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY Installation
24. INSTALL DIFFERENTIAL CARRIER ASSEMBLY FRONT (for 4WD)
25. INSTALL POWER STEERING LINK ASSEMBLY Installation
26. INSTALL BATTERY
27. ADD ENGINE OIL Installation
28. ADD ENGINE COOLANT Service and Repair
29. ADD DIFFERENTIAL OIL (for 4WD)
30. INSPECT DIFFERENTIAL OIL (for 4WD) Adjustments
31. ADD POWER STEERING FLUID Power Steering System
32. BLEED POWER STEERING FLUID Power Steering System
33. CHECK FOR ENGINE OIL LEAKAGE
34. CHECK FOR ENGINE COOLANT LEAKAGE Service and Repair
35. CHECK FOR FUEL LEAKAGE
36. CHECK FOR EXHAUST GAS LEAKAGE
37. CHECK POWER STEERING FLUID LEAKAGE
38. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT Service and Repair
39. INSTALL V-BANK COVER Installation
40. INSPECT IGNITION TIMING Engine
41. INSPECT ENGINE IDLING SPEED Engine
42. INSPECT CO/HC Engine
43. INSPECT COMPRESSION Engine