Removal

RA60 MANUAL TRANSMISSION: MANUAL TRANSMISSION ASSEMBLY: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY Removal
3. REMOVE REAR CONSOLE BOX ASSEMBLY Removal
4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
5. REMOVE FRONT CONSOLE BOX Removal





6. REMOVE SHIFT LEVER BOOT ASSEMBLY
(a) Remove the 2 screws and 2 clips, then remove the shift lever boot.
7. REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY





(a) Separate the shift lever cap boot from the manual transmission.





(b) Cover the shift lever cap with a cloth.
(c) Pressing down on the shift lever cap, turn it counterclockwise to remove the shift lever.
(d) Pull out the shift lever.
8. REMOVE NO. 2 ENGINE UNDER COVER
9. DRAIN MANUAL TRANSMISSION OIL
(a) Remove the drain plug, gasket and then drain the manual transmission oil.
(b) Install a new gasket and the drain plug.
Torque: 37 Nm (377 kgf-cm, 27 ft-lbf)
10. REMOVE EXHAUST PIPE Removal
11. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Removal





12. REMOVE NO. 2 MANIFOLD STAY
(a) Remove the 3 bolts and manifold stay No. 2.





13. REMOVE MANIFOLD STAY
(a) Remove the 3 bolts and manifold stay.
14. REMOVE STARTER ASSEMBLY Removal
15. REMOVE NO. 1 CLUTCH HOUSING COVER Removal
16. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY Removal
17. REMOVE CLUTCH ACCUMULATOR ASSEMBLY Removal
18. SUPPORT MANUAL TRANSMISSION UNIT ASSEMBLY
(a) Support the manual transmission with a transmission jack.





19. REMOVE NO.3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Remove the 4 bolts on the frame crossmember sub-assembly No. 3.
(b) Remove the 4 nuts, 4 bolts and frame crossmember sub-assembly No. 3.





20. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR
(a) Remove the 4 bolts and the engine mounting insulator rear No. 1.
21. DISCONNECT CONNECTOR
(a) Tilt down the transmission.
(b) Disconnect the speedometer sensor connector.
(c) Disconnect the back up lamp switch connector.
22. DISCONNECT WIRE HARNESS





23. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY
(a) Remove the 9 bolts.
(b) Separate and remove the manual transmission.





24. REMOVE MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY
(a) Remove the 5 bolts and manual transmission case cover.