Installation
2GR-FE FUEL: FUEL PUMP: INSTALLATION
1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install a new gasket to the fuel tank.
(b) Attach the fuel suction tube with pump and gauge to the fuel tank.
NOTICE:
Be careful not to bend the arm of the fuel sender gauge.
(c) Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.
(d) Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.
(e) Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.
SST : 09808-14020
09808-01410
09808-01420
09808-01430
HINT
* Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
* Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
(f) Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.
SST : 09808-14020
09808-01410
09808-01420
09808-01430
NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
HINT
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.
(g) Install the fuel pump tube and the tube joint clip.
NOTICE:
* Check that there are no scratches or foreign objects on the connecting part.
* Check that the fuel tube joint is inserted securely.
* Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.
(h) Connect the fuel pump connector.
2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
3. INSPECT FUEL LEAK Testing and Inspection
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL Removal
5. INSTALL REAR FLOOR SERVICE HOLE COVER
(a) Install new butyl tape to the rear floor service hole cover.
(b) Install the rear floor service hole cover.
(c) Install the front floor carpet.
(1) Install the front floor carpet with the 3 clips. (w/ rear No. 2 seat)
(2) Engage the 3 claws to install the front floor carpet. (w/o rear No. 2 seat)
6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation
7. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Installation
8. INSTALL FRONT DECK SIDE TRIM COVER LH Installation
9. INSTALL NO. 2 DECK SIDE TRIM HOOK Installation
10. INSTALL ROPE HOOK ASSEMBLY (for LH Side) Installation
11. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function) Installation
12. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function) Installation
13. INSTALL REAR POWER OUTLET SOCKET COVER Installation
14. INSTALL REAR POWER POINT SOCKET ASSEMBLY Installation
15. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation
16. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Installation
17. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Installation
18. INSTALL DECK SIDE TRIM LH Installation
19. INSTALL DECK SIDE TRIM COVER LH Installation
20. INSTALL REAR FLOOR FINISH PLATE Installation
21. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat) Installation
22. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat) Installation
23. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat) Installation
24. INSTALL REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat) Installation
25. INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat) Installation
26. INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat) Installation
27. INSTALL REAR MAT Installation
28. INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat) Installation
29. INSTALL DECK SIDE TRIM BOX LH Installation
30. INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat) Installation
31. INSTALL DECK SIDE TRIM BOX RH Installation
32. INSTALL JACK CARRIER ASSEMBLY Installation
33. INSTALL JACK ASSEMBLY Installation
34. INSTALL JACK CARRIER CUSHION Installation
35. INSTALL JACK CARRIER SUPPORT
36. INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat) Installation
37. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
38. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)
39. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY Installation
40. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY Installation
41. INSTALL DECK BOARD ASSEMBLY Installation
42. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation
43. INSTALL REAR DOOR SCUFF PLATE LH Installation
44. INSTALL REAR NO. 1 SEAT ASSEMBLY RH Installation
45. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function) Installation
46. INSPECT REAR NO. 1 SEAT ADJUSTER ASSEMBLY (for RH Side) Installation
47. INSTALL REAR SEAT LEG SIDE COVER RH Installation
48. INSTALL REAR INNER TRACK BRACKET COVER RH Installation
49. INSTALL REAR OUTER TRACK BRACKET COVER RH Installation
50. INSTALL SEAT TRACK BRACKET COVER RH Installation
51. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)
52. INSTALL REAR NO. 1 SEAT ASSEMBLY LH Installation
53. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function) Installation
54. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side) Installation
55. INSTALL REAR SEAT LEG SIDE COVER LH Installation
56. INSTALL REAR INNER SEAT TRACK BRACKET COVER LH Installation
57. INSTALL REAR OUTER TRACK BRACKET COVER LH Installation
58. INSTALL SEAT TRACK BRACKET COVER LH Installation
59. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)
60. INSTALL REAR CENTER SEAT ASSEMBLY
61. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
62. INSPECT SRS WARNING LIGHT Installation