Operation CHARM: Car repair manuals for everyone.

Installation





SLIDING ROOF: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP

(a) Install the sliding roof weatherstrip as follows:

(1) Position the joint of the weatherstrip at the rear center.

(2) Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.

(3) Install the lip of the weatherstrip firmly.





2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Install the sliding roof housing sub-assembly with the 7 nuts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Install the 8 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)





(c) Engage the claw.





(d) Install the room light bracket with the nut.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(e) Connect the 4 sliding roof drain hoses.





NOTICE:
Be sure to install the drain hoses properly to prevent entry of water.

(f) Connect each clamp.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.





(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard:





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





(1) Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" driver, install the sliding roof glass sub-assembly with the 4 screws.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

4. INSPECT WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 5 claws and install the sliding roof side garnish LH.





6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure for the RH side and the LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation

8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedure for the RH side and the LH side.

9. INSTALL ROOF HEADLINING ASSEMBLY Installation

10. INSTALL VISOR HOLDER Installation

11. INSTALL SUN ROOF OPENING TRIM MOULDING Installation

12. INSTALL ROOF HEADLINING TRIM CLIP STOPPER Installation

13. INSTALL ASSIST GRIP ASSEMBLY Installation

14. INSTALL TELEVISION DISPLAY ASSEMBLY (w/ Rear Seat Entertainment System) Installation

15. INSTALL TELEVISION BASE (w/ Rear Seat Entertainment System) Installation

16. INSTALL NO. 2 ROOM LIGHT ASSEMBLY Installation

17. INSTALL NO. 1 ROOM LIGHT ASSEMBLY Installation

18. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) Installation

19. INSTALL VISOR ASSEMBLY LH Installation

20. INSTALL VISOR BRACKET COVER (for LH Side) Installation

21. INSTALL VISOR ASSEMBLY RH Installation

22. INSTALL VISOR BRACKET COVER (for RH Side) Installation

23. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation

24. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH (w/o Power Back Door) Installation

25. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH (w/ Power Back Door) Installation

26. INSTALL QUARTER PILLAR GARNISH LH Installation

27. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation

28. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Installation

29. INSTALL FRONT DECK SIDE TRIM COVER LH Installation

30. INSTALL NO. 2 DECK SIDE TRIM HOOK Installation

31. INSTALL ROPE HOOK ASSEMBLY (for LH Side) Installation

32. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH Installation

33. INSTALL REAR POWER OUTLET SOCKET COVER Installation

34. INSTALL REAR POWER POINT SOCKET ASSEMBLY Installation

35. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation

36. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Installation

37. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Installation

38. INSTALL DECK SIDE TRIM LH Installation

39. INSTALL DECK SIDE TRIM COVER LH Installation

40. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH Installation

41. INSTALL QUARTER PILLAR GARNISH RH Installation

42. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH Installation

43. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH

HINT
Use the same procedure for the RH side and the LH side.

44. INSTALL FRONT DECK SIDE TRIM COVER RH Installation

45. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK Installation

46. INSTALL ROPE HOOK ASSEMBLY (for RH Side) Installation

47. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH Installation

48. INSTALL REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System) Installation

49. INSTALL SIDE TRIM COVER RH (for Manual Air Conditioning System) Installation

50. INSTALL DECK SIDE TRIM RH Installation

51. INSTALL DECK SIDE TRIM COVER RH Installation

52. INSTALL REAR SEAT SIDE GARNISH CAP Installation

53. INSTALL REAR FLOOR FINISH PLATE Installation

54. INSTALL REAR NO. 2 SEAT ASSEMBLY Installation

55. INSTALL CENTER SEAT CUSHION COVER SUB-ASSEMBLY Installation

56. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH Installation

57. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH Installation

58. INSTALL REAR MAT Installation

59. INSTALL REAR DECK FLOOR BOX Installation

60. INSTALL DECK SIDE TRIM BOX RH Installation

61. INSTALL JACK CARRIER ASSEMBLY Installation

62. INSTALL JACK ASSEMBLY Installation

63. INSTALL JACK CARRIER CUSHION Installation

64. INSTALL JACK CARRIER SUPPORT Installation

65. INSTALL NO. 1 DECK BOARD Installation

66. INSTALL NO. 2 DECK BOARD Installation

67. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY Installation

68. INSTALL CENTER PILLAR GARNISH LH Installation

69. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation

70. INSTALL LOWER CENTER PILLAR GARNISH LH Installation

71. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation

72. INSTALL REAR DOOR SCUFF PLATE LH Installation

73. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

74. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

75. INSTALL FRONT PILLAR GARNISH LH Installation

76. INSTALL FRONT DOOR SCUFF PLATE LH Installation

77. INSTALL CENTER PILLAR GARNISH RH Installation

78. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation

79. INSTALL LOWER CENTER PILLAR GARNISH RH Installation

80. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation

81. INSTALL REAR DOOR SCUFF PLATE RH Installation

82. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

83. INSTALL FRONT DOOR SCUFF PLATE RH Installation

84. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation

85. INSTALL FRONT PILLAR GARNISH RH Installation

86. INSTALL REAR NO. 1 SEAT ASSEMBLY LH Installation

87. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY LH Installation

88. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side) Installation

89. INSTALL REAR SEAT LEG SIDE COVER LH Installation

90. INSTALL RECLINING HINGE COVER LH Installation

91. INSTALL REAR INNER TRACK BRACKET COVER LH Installation

92. INSTALL REAR OUTER TRACK BRACKET COVER LH Installation

93. INSTALL REAR SEAT TRACK BRACKET COVER LH Installation

94. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side) Installation

95. INSTALL REAR CENTER SEAT ASSEMBLY

96. INSTALL REAR NO. 1 SEAT ASSEMBLY RH Installation

97. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY RH Installation

98. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side) Installation

99. INSTALL REAR SEAT LEG SIDE COVER RH Installation

100. INSTALL REAR INNER TRACK BRACKET COVER RH Installation

101. INSTALL REAR OUTER TRACK BRACKET COVER RH Installation

102. INSTALL REAR SEAT TRACK BRACKET COVER RH Installation

103. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side) Installation

104. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

105. INSTALL BATTERY SERVICE HOLE COVER ASSEMBLY Installation

106. INSTALL DECK BOARD ASSEMBLY Installation

107. RESET SLIDING ROOF DRIVE GEAR ASSEMBLY

Programming and Relearning

108. INSPECT SLIDING ROOF SYSTEM Component Tests and General Diagnostics

109. INSPECT SRS WARNING LIGHT

Diagnosis System