Installation

2GR-FE BATTERY / CHARGING: GENERATOR: INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

(a) Install the wire harness clamp stay with the bolt.

Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)

(b) Connect the wire harness clamp.

(c) Install the generator assembly to the cylinder block sub-assembly with the generator bracket, bolt and nut.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(d) Install the 2 bolts.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(e) Connect the generator connector to the generator assembly.

(f) Install the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(g) Install the terminal cap.

(h) Connect the 3 wire harness clamps.

(i) Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL FAN & GENERATOR V BELT

Installation

3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

Installation

4. INSTALL FRONT BUMPER ASSEMBLY

Installation

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.