Installation

1GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR (for 2WD): INSTALLATION

1. INSTALL KNOCK SENSOR





(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Connect the 2 knock sensor connectors.

2. INSTALL WATER OUTLET PIPE NO.1

(a) Install the water outlet pipe with the 3 bolts.

Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(b) Install the 4 wire harness clamps.

3. CONNECT HEATER WATER INLET HOSE

4. INSPECT CYLINDER HEAD SET BOLT Cylinder Head (for Bank 1 2WD)

5. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation

6. INSTALL CAMSHAFT BEARING NO.2

7. INSTALL CAMSHAFTS Installation

8. INSTALL CHAIN TENSIONER ASSEMBLY NO.2 Installation

9. INSTALL CAMSHAFT TIMING GEARS AND NO.2 CHAIN (RH BANK) Installation

10. INSTALL CHAIN VIBRATION DAMPER NO.1 Installation

11. INSTALL WATER BY-PASS JOINT REAR Installation

12. INSTALL INTAKE MANIFOLD Installation

13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

14. INSTALL MANIFOLD STAY Installation

15. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation

16. INSTALL EXHAUST FRONT PIPE ASSEMBLY NO.2 Installation

17. INSTALL COOL AIR INLET NO.1

(a) Install the cool air inlet with the 2 bolts.

Torque : 12 Nm (122 kgf-cm, 9.0 ft-lbf)

18. INSTALL CHAIN TENSIONER SLIPPER

19. INSTALL CHAIN TENSIONER ASSEMBLY NO.1 Installation

20. INSTALL CHAIN SUB-ASSEMBLY Installation

21. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

Installation

22. INSTALL ENGINE ASSEMBLY

Installation

23. INSTALL BATTERY

24. ADD ENGINE COOLANT Service and Repair

25. ADD ENGINE OIL Installation

26. CHECK FOR ENGINE COOLANT LEAKAGE Service and Repair

27. CHECK FOR ENGINE OIL LEAKAGE

28. CHECK FOR FUEL LEAKAGE

29. CHECK FOR EXHAUST GAS LEAKAGE

30. INSPECT IGNITION TIMING Engine

31. INSPECT ENGINE IDLING SPEED Engine

32. INSPECT CO/HC Engine