Installation
1GR-FE LUBRICATION: OIL PUMP (for 2WD): INSTALLATION
1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL Replacement
2. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
(a) Remove any old packing (FIPG) material. Be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block.
(b) Install a new O-ring onto the LH cylinder head as shown in the illustration.
(c) Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the 4 locations shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
(d) Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the timing chain cover as shown in the illustration.
Seal packing:
Water pump part
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
Other parts
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
NOTICE:
* Install the timing chain cover within 3 minutes of applying the seal packing. Timing chain cover bolts and nuts must be tightened within 15 minutes of installation. Otherwise, the seal packing must be removed and reapplied.
* Do not apply seal packing to portion A shown in the illustration.
(e) Align the key way of the oil pump drive rotor with the rectangular portion of the crankshaft timing gear, and slide the timing chain cover into place.
(f) Install the timing chain cover with the 24 bolts and 2 nuts. Tighten the bolts and nuts uniformly in several steps.
Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)
NOTICE:
Pay attention not to wrap the chain and slipper over the timing chain cover seal line.
Each bolt length is as follows:
3. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
(a) Install a new gasket and the oil filter bracket with the 3 bolts and 2 nuts.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
4. INSTALL VVT SENSOR Installation
5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Installation
6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Installation
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation
8. INSTALL IGNITION COIL ASSEMBLY Installation
9. INSTALL OIL PAN SUB-ASSEMBLY Installation
10. INSTALL OIL STRAINER SUB-ASSEMBLY Installation
11. INSTALL NO.2 OIL PAN SUB-ASSEMBLY Installation
12. INSTALL CRANKSHAFT PULLEY Installation
13. INSTALL NO.1 IDLER PULLEY SUB-ASSEMBLY Installation
14. INSTALL NO.2 IDLER PULLEY SUB-ASSEMBLY Installation
15. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
16. INSTALL WATER INLET Installation
17. INSTALL OIL LEVEL GAUGE GUIDE
18. INSTALL ENGINE ASSEMBLY
Installation
19. INSTALL BATTERY
20. ADD ENGINE COOLANT Service and Repair
21. ADD ENGINE OIL Installation
22. CHECK FOR ENGINE COOLANT LEAKAGE Service and Repair
23. CHECK FOR ENGINE OIL LEAKAGE
24. CHECK FOR FUEL LEAKAGE
25. CHECK FOR EXHAUST GAS LEAKAGE
26. INSPECT IGNITION TIMING Engine
27. INSPECT ENGINE IDLING SPEED Engine
28. INSPECT CO/HC Engine