Operation CHARM: Car repair manuals for everyone.

Installation





SLIDING ROOF: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP

(a) Install the sliding roof weatherstrip as follows:

(1) Position the joint of the weatherstrip at the rear center.

(2) Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.

(3) Install the lip of the weatherstrip firmly.





2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Install the sliding roof housing sub-assembly with the 7 nuts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Install the 8 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)





(c) Engage the claw.





(d) Install the room light bracket with the nut.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(e) Connect the 4 sliding roof drain hoses.





NOTICE:
Be sure to install the drain hoses properly to prevent entry of water.

(f) Connect each clamp.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.





(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard:





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





(1) Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" driver, install the sliding roof glass sub-assembly with the 4 screws.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

4. INSPECT WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 5 claws and install the sliding roof side garnish LH.





6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure for the RH side and the LH side.

7. INSTALL CURTAIN SHIELD AIR BAG ASSEMBLY LH (w/ Curtain Shield Airbag) Installation

8. INSTALL CURTAIN SHIELD AIR BAG ASSEMBLY RH (w/ Curtain Shield Airbag)

HINT
Use the same procedure for the RH side and the LH side.

9. INSTALL ROOF HEADLINING ASSEMBLY Installation

10. INSTALL VISOR HOLDER Installation

11. INSTALL SUN ROOF OPENING TRIM MOULDING Installation

12. INSTALL ROOF HEADLINING TRIM CLIP STOPPER Installation

13. INSTALL ASSIST GRIP ASSEMBLY Installation

14. INSTALL TELEVISION DISPLAY ASSEMBLY (w/ Rear Seat Entertainment System) Installation

15. INSTALL TELEVISION BASE (w/ Rear Seat Entertainment System) Installation

16. INSTALL NO. 2 ROOM LIGHT ASSEMBLY Installation

17. INSTALL NO. 1 ROOM LIGHT ASSEMBLY (for Standard) Installation

18. INSTALL NO. 1 ROOM LIGHT ASSEMBLY (for Independent Type) Installation

19. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) Installation

20. INSTALL VISOR ASSEMBLY LH Installation

21. INSTALL VISOR BRACKET COVER (for LH Side) Installation

22. INSTALL VISOR ASSEMBLY RH Installation

23. INSTALL VISOR BRACKET COVER (for RH Side) Installation

24. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation

25. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH (w/o Power Back Door) Installation

26. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH (w/ Power Back Door) Installation

27. INSTALL QUARTER PILLAR GARNISH LH Installation

28. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation

29. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Installation

30. INSTALL FRONT DECK SIDE TRIM COVER LH Installation

31. INSTALL NO. 2 DECK SIDE TRIM HOOK Installation

32. INSTALL ROPE HOOK ASSEMBLY (for LH Side) Installation

33. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function) Installation

34. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function) Installation

35. INSTALL REAR POWER OUTLET SOCKET COVER Installation

36. INSTALL REAR POWER POINT SOCKET ASSEMBLY Installation

37. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation

38. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Installation

39. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Installation

40. INSTALL DECK SIDE TRIM LH Installation

41. INSTALL DECK SIDE TRIM COVER LH Installation

42. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH Installation

43. INSTALL QUARTER PILLAR GARNISH RH Installation

44. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH Installation

45. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH

HINT
Use the same procedure for the RH side and the LH side.

46. INSTALL FRONT DECK SIDE TRIM COVER RH Installation

47. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK Installation

48. INSTALL ROPE HOOK ASSEMBLY (for RH Side) Installation

49. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH Installation

50. INSTALL REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System) Installation

51. INSTALL SIDE TRIM COVER RH (w/o Rear Automatic Air Conditioning System) Installation

52. INSTALL DECK SIDE TRIM RH Installation

53. INSTALL DECK SIDE TRIM COVER RH Installation

54. INSTALL REAR SEAT SIDE GARNISH CAP (w/o Rear Air Conditioning System) Installation

55. INSTALL REAR SEAT SIDE GARNISH CAP (w/ Rear Air Conditioning System) Installation

56. INSTALL REAR FLOOR FINISH PLATE Installation

57. INSTALL REAR NO. 2 SEAT ASSEMBLY Installation

58. INSTALL CENTER SEAT CUSHION COVER SUB-ASSEMBLY Installation

59. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH Installation

60. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH Installation

61. INSTALL NO. 1 DECK BOARD Installation

62. INSTALL NO. 2 DECK BOARD Installation

63. INSTALL REAR MAT Installation

64. INSTALL DECK FLOOR BOARD ASSEMBLY Installation

65. INSTALL DECK SIDE TRIM BOX LH Installation

66. INSTALL REAR SEAT SIDE COVER LH Installation

67. INSTALL DECK SIDE TRIM BOX RH Installation

68. INSTALL JACK CARRIER ASSEMBLY Installation

69. INSTALL JACK ASSEMBLY Installation

70. INSTALL JACK CARRIER CUSHION Installation

71. INSTALL JACK CARRIER SUPPORT

72. INSTALL REAR SEAT SIDE COVER RH Installation

73. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation

74. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY Installation

75. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY Installation

76. INSTALL DECK BOARD ASSEMBLY Installation

77. INSTALL CENTER PILLAR GARNISH LH Installation

78. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation

79. INSTALL LOWER CENTER PILLAR GARNISH LH Installation

80. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation

81. INSTALL REAR DOOR SCUFF PLATE LH Installation

82. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

83. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

84. INSTALL FRONT PILLAR GARNISH LH Installation

85. INSTALL FRONT DOOR SCUFF PLATE LH Installation

86. INSTALL CENTER PILLAR GARNISH RH Installation

87. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH

HINT
Use the same procedure for the RH side and the LH side.

88. INSTALL LOWER CENTER PILLAR GARNISH RH Installation

89. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation

90. INSTALL REAR DOOR SCUFF PLATE RH Installation

91. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

92. INSTALL FRONT DOOR SCUFF PLATE RH Installation

93. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation

94. INSTALL FRONT PILLAR GARNISH RH Installation

95. INSTALL REAR NO. 1 SEAT ASSEMBLY LH Installation

96. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY LH (w/ Remote Folding Function) Installation

97. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side) Installation

98. INSTALL REAR SEAT LEG SIDE COVER LH Installation

99. INSTALL REAR INNER TRACK BRACKET COVER LH Installation

100. INSTALL REAR OUTER TRACK BRACKET COVER LH Installation

101. INSTALL REAR SEAT TRACK BRACKET COVER LH Installation

102. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side) Installation

103. INSTALL REAR CENTER SEAT ASSEMBLY

104. INSTALL REAR NO. 1 SEAT ASSEMBLY RH Installation

105. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY RH (w/ Remote Folding Function)

HINT
Use the same procedure for the RH side and the LH side.

106. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side) Installation

107. INSTALL REAR SEAT LEG SIDE COVER RH Installation

108. INSTALL REAR INNER TRACK BRACKET COVER RH Installation

109. INSTALL REAR OUTER TRACK BRACKET COVER RH Installation

110. INSTALL REAR SEAT TRACK BRACKET COVER RH Installation

111. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side) Installation

112. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

113. RESET SLIDING ROOF DRIVE GEAR ASSEMBLY

Programming and Relearning

114. INSPECT SLIDING ROOF SYSTEM Component Tests and General Diagnostics

115. INSPECT SRS WARNING LIGHT

Diagnosis System