Installation

2GR-FE CHARGING: GENERATOR: INSTALLATION

1. INSTALL GENERATOR ASSEMBLY

(a) Install the wire harness clamp stay with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(b) Connect the generator bracket with the wire harness clamp.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(d) Temporally install the 2 bolts.

(e) Fully tighten the 2 bolts.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(f) Connect the generator connector to the generator assembly.

(g) Install the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(h) Install the terminal cap.

(i) Connect the 3 wire harness clamps.

(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.

2. INSTALL V-RIBBED BELT Installation

3. INSTALL NO. 2 OIL LEVEL DIPSTICK GUIDE

(a) Install a new O-ring to the No. 2 oil level dipstick guide.

(b) Apply a light coat of engine oil to the O-ring.

(c) Push in the No. 2 oil level dipstick guide end into the No. 1 oil level dipstick guide.

(d) Install the No. 2 oil level dipstick guide with the bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

4. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR Installation

5. INSTALL COOLER CONDENSER ASSEMBLY Installation

6. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation

7. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation

8. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation

9. INSTALL RADIATOR GRILLE SUB-ASSEMBLY Installation

10. CONNECT COOLING FAN ECU CONNECTOR Installation

11. CONNECT OIL COOLER HOSE Installation

12. CONNECT NO. 2 RADIATOR HOSE Installation

13. CONNECT NO. 1 RADIATOR HOSE Installation

14. INSTALL NO. 1 AIR CLEANER INLET Installation

15. INSTALL NO. 2 AIR CLEANER INLET Installation

16. INSTALL BATTERY Installation

17. INSTALL COOL AIR INTAKE DUCT SEAL Installation

18. INSTALL FRONT FENDER APRON SEAL RH Installation

19. INSTALL FRONT FENDER LINER RH Installation

20. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side Installation.

21. ADD ENGINE COOLANT Service and Repair

22. INSPECT FOR COOLANT LEAK Testing and Inspection

23. INSPECT AUTOMATIC TRANSAXLE FLUID Installation

24. INSPECT FOR OIL LEAK

25. INSTALL NO. 1 ENGINE UNDER COVER Installation

26. INSTALL ENGINE UNDER COVER ASSEMBLY Installation

27. INSTALL FRONT WHEEL RH

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

28. INSTALL V-BANK COVER SUB-ASSEMBLY Installation