LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2002 >> RAV4 Base, AWD, Automatic >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Radiator >> Installation

Engine Cooling System: Radiator: Installation

  1. Install upper and lower radiator supports to radiator  .
  2. Install radiator  .
  3. Connect lower radiator hose  .
  4. A/T:Connect 2 hoses  .

    Connect the 2 oil cooler hoses to the radiator.

  5. Connect ECT switch connector  .
  6. Install No. 1 and No. 2 cooling fans (See  ELECTRIC COOLING FAN  )  .
  7. Install radiator reservoir. 
  8. Install RH engine under cover  .
  9. Install upper radiator support  .
    Fig 1: Locating Radiator Bolts
    G01091707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Install the radiator upper support with the 5 bolts.

  10. Connect upper radiator hose  .
    Fig 2: Locating Upper Radiator Hose Bolts
    G01091708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. Connect hood lock  .
    1. Install the hood lock with the 3 bolts.
    2. Install the wire from the clamps.
    3. Install front end panel  .

      Install the front end panel with the 4 screws.

      Fig 3: Locating Front End Panel Screws
      G01091709Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install radiator grille  .
      Fig 4: Locating Radiator Grille Screws & Clips
      G01091710Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Install the radiator grille with the 4 screws and 2 clips.

    5. Fill with engine coolant  .
    6. Start engine and check for coolant leaks  .