Intake Manifold Overview

One Piece Intake Manifold

Intake Manifold Overview

=> [ Vacuum Reservoir in Intake Manifold, Checking for Leaks ] One Piece Intake Manifold.





1 Bolt

• 8 Nm

2 Guide Tube

• For the oil dipstick.

3 Bolt

• 6 Nm

4 Bracket

• For the IMRC valve.

5 Intake Manifold Runner Control (IMRC) Valve (N316)

6 Seal

• Replace

7 Vacuum Actuator

• For the intake manifold flaps.

• Pay attention to the position of the intake manifold flaps when installing: the flaps must be open.

• Checking the vacuum actuator for the intake manifold flaps. Refer to => [ Intake Manifold Flap Vacuum Actuator, Checking ] One Piece Intake Manifold.

8 Intake Manifold

• Removing and installing, refer to => [ Intake Manifold ] One Piece Intake Manifold.

• With vacuum reservoir installed. For information on checking, refer to => [ Vacuum Reservoir in Intake Manifold, Checking for Leaks ] One Piece Intake Manifold.

• With intake manifold flaps.

9 from Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80)

10 from Leak Detection Pump (LDP) (V144)

11 Bolt

• 20 Nm

12 to Suction Jet Pump

• Suction Jet Pump Overview, refer to => [ Suction Jet Pump Overview ]. Suction Jet Pump Overview

13 Grommet

• Replace if damaged.

14 Vacuum Hose

• To the IMRC valve.

15 Intake Manifold Support

16 Throttle Valve Control Module (J338)

• With the throttle drive (for Electronic Power Control (EPC)) (G186), throttle drive angle sensor 1 (for EPC) (G187) and throttle drive angle sensor 2 (for EPC) (G188).

• When replacing, adapt the Engine Control Module (ECM) to the throttle valve control module, refer to "Guided Functions" in the vehicle diagnostic tester.

17 Bolt

• 7 Nm

18 Gasket

• Replace

• Ensure the gasket is correctly seated in the intake manifold.

19 Connection

• For the crankcase ventilation

• With the Positive Crankcase Ventilation (PCV) heating element (N79).

• From the cylinder head cover.

20 Fuel Rail

• For cylinders 2, 4 and 6.

• Fuel injector springs - item 3 - must be replaced before installing.

• Tighten uniformly, starting from the inside and working toward the outside

• Fuel rail, injectors and high pressure pump overview, through 07.07. Refer to => [ Fuel Rail, Injectors and High Pressure Pump Overview, through 07.07 ]. Fuel Rail, Injectors and High Pressure Pump Overview, Through 07.07

• Fuel rail, injectors and high pressure pump overview, from 08.07. Refer to => [ Fuel Rail, Injectors and High Pressure Pump Overview, from 08.07 ].

21 Bolt

• 30 Nm + 90° (1/4) additional turn.

• Replace

• Tighten the fuel rail uniformly, starting from the inside and working toward the outside.