Operation CHARM: Car repair manuals for everyone.

Cylinder Head Overview






Cylinder Head Overview





1 Bolt

10 Nm

2 Cylinder Head Cover

Removing and installing, refer to => [ Cylinder Head Cover ] Service and Repair.

3 Gasket

Replace if damaged or leaking.

4 Crankcase Ventilation Valve

5 Cap

6 Gasket

Replace if damaged or leaking.

7 Bolt

4 Nm

8 Cylinder Head Cover Seal

Replace if damaged or leaking.

9 Vacuum Pump

10 Bolt

4 Nm

11 Camshaft Adjustment Valve 1 (N205)

Removing and installing, refer to => [ Camshaft Adjustment Valve 1 ] Camshaft Adjustment Valve 1.

12 Seal

Replace

13 Bolt

10 Nm

14 Wire Bracket

15 Seal

Replace if damaged or leaking.

16 Bolt

10 Nm

17 Housing

18 Gasket

Replace

19 Transport Strap

20 Bolt

25 Nm

21 Stud

10 Nm

For the intake manifold.

22 Partition Plate

23 Cylinder Head Gasket

Replace

Observe the installed position: the part number faces the cylinder head.

24 Bolt

10 Nm

25 Camshaft Position (CMP) Sensor (G40)

26 Seal

27 Stud

10 Nm

For the semi automatic tensioning roller.

28 Stud

20 Nm

For the exhaust manifold.

29 Bolt

40 Nm + 180° (1/2) additional turn.

Replace

Follow the sequence for loosening and tightening. Refer to => [ Cylinder Head ] Cylinder Head.

Cylinder Head Checking for Distortion





- Check the cylinder head at multiple points for distortion using a straight edge 500 mm (VAS 6075) and feeler gauges.

Maximum permissible distortion: 0.1 mm