Operation CHARM: Car repair manuals for everyone.

Engine Lubrication: Service and Repair






Lubrication System Components, Assembly Overview






1 15 Nm

2 Sealing flange on belt pulley side

Must be located on dowel sleeves

Install with sealant (D 176 404 A2) => [ Sealing Flange, Belt Pulley Side, Removing and Installing ] Sealing Flange, Belt Pulley Side, Removing and Installing

Removing and Installing, refer to => [ Sealing Flange, Belt Pulley Side, Removing and Installing ] Sealing Flange, Belt Pulley Side, Removing and Installing

Seal for sealing flange - belt pulley side, replacing => [ Crankshaft Seal, Belt Pulley Side, Removing and Installing ] Crankshaft Seal, Belt Pulley Side, Removing and Installing

3 Pressure relief valve, 27 Nm

Opening pressure 1.3 to 1.6 bar excess pressure

4 Oil spray jet

5 Oil dipstick

Oil level must not be above the max. mark!

Marks => [ Oil Dipstick Markings ] Engine Oil

6 Funnel

Fastened to intake manifold

For extracting oil

7 Guide tube

8 Fitting sleeves

9 O-ring

Replace

10 15 Nm

11 Suction line

Clean the screen if it is dirty.

12 Splash wall

13 Oil pan (upper section)

Clean sealing surface before installing

Install with sealant (AMV 176 400) => [ Oil Pan, Removing and Installing ] Service and Repair

Removing and Installing, refer to => [ Oil Pan, Removing and Installing ] Service and Repair

14 15 Nm

15 22 Nm

16 Oil pan lower section

Clean sealing surface before installing

Installing => [ If the oil pan lower section was removed: ] Service and Repair

17 Seal

Cannot be lost on the oil drain bolt

18 Oil drain plug, 30 Nm

Replace

19 10 Nm

20 Oil pump

with pressure relief valve 12 bar

Before installing, check to be sure both alignment bushings are present (for centering oil pump/cylinder block)

Replace if running surfaces and gears are scored

Removing and Installing, refer to => [ Oil Pump, Removing and Installing ] Service and Repair

21 Chain sprocket for oil pump

Pay attention to the installed position

22 Chain

23 20 Nm + 90° (1/4 turn) additional turn

Replace

Use the counterholder (T10051) to loosen and tighten

24 Chain tensioner with tensioning rail, 15 Nm

when installing, pretension spring and hook in