Operation CHARM: Car repair manuals for everyone.

Shift Unit






Shift Unit

Special tools, testers and auxiliary items required

Sleeve (VW 423)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Thrust Piece (T10203)





1 Sleeve

For the shift shaft.

Removing, refer to => [ Shift Shaft Sleeve , Removing ] Transmission Housing and Clutch Housing.

Installing, refer to => [ Shift Shaft Sleeve , Installing ] Transmission Housing and Clutch Housing.

2 Shift Unit with Cover

Replace together

3 Locking Pin

For adjusting the shift mechanism.

Removing.

Installing.

4 Relay Lever

Installed position, refer to => [ Selector Lever/Relay
Lever Installed Position ] Shift Mechanism Overviews.

Plastic relay lever from 05.07. Refer to => [ Plastic Relay Lever ] Plastic Relay Lever.

5 Bushing

Not needed with the plastic relay lever.

6 Seal

For the shift shaft.

Pry out with a screwdriver.

Installing.

7 Cap

For the transmission ventilation

8 Shift Lever

With a balance weight.

Installing, refer to => [ Installing the Transmission
Shift Lever ] Shift Mechanism Overviews.

Can be replaced with the shift mechanism still installed.

Installed position, refer to => [ Selector Lever/Relay
Lever Installed Position ] Shift Mechanism Overviews.

Adjust the shift mechanism after installation. Refer to => [ Shift Mechanism, Adjusting ] Adjustments.

9 Self Locking Nut

23 Nm

Always replace.

10 Lock Ring

Always replace.

Not needed with the plastic relay lever.

Removing the Locking Pin - A - from the Shift Cover





- Remove the outer part of the locking pin.

- Pry out the locking pin with a screwdriver.

Installing the Locking Pin - A - to the Shift Cover





Installed Position:

Mark - 1 - faces toward mark - 2 - on the shift cover.

Installing the Seal - A - as Far as the Stop