Operation CHARM: Car repair manuals for everyone.

Selector Shaft Seal






Selector Shaft Seal

Special tools, testers and auxiliary items required

Sleeve (VW 423)

Pulling Hook (T20143/1)

Sealing Grease for Seal (G 052 128 A1)

- Remove the air filter housing.

- Remove the shift cable lock washer - 3 - from the shift lever - 1 -.






- Remove the shift cable - 2 - from the pin - arrow - on the shift lever - 1 -.

To avoid damage to the selector cable, the cable retainer must be disconnected from the relay lever before removal.

- Pull the locking mechanism all the way forward in the - direction of arrow 1 - and then unlock to the left in the - direction of arrow 2 -.






- Push the relay lever forward and guide the selector cable out of the cable retainer.

- Remove the clip - arrow 1 - and then remove the relay lever together with the cable retainer - arrow 2 -.






If it is not possible to remove the relay lever through the transmission mount bracket, then remove the sliding shoe from the shift lever.

- Remove the shift lever from the gear shift shaft.

- Remove the seal using the pulling hook (T20143/1).






- Lightly oil the new seal on the outer circumference.






- Fill the area between the sealing and dust lips - arrow - halfway with sealing grease for seal (G 052 128 A1).

- Install the seal using the sleeve (VW 423).






- Attach the selector lever to the gear shift shaft, refer to => [ Installing the Transmission Shift Lever ] Shift and Selector Cables Overview and tighten the nut to specification, see - item 15 - in the => [ Shift and Selector Cables Overview ] Shift and Selector Cables Overview.

Grease the bearing areas and sliding surfaces on the relay lever and gearshift lever. Refer to => [ Lubricating the relay lever. ] Shift and Selector Cables Overview and to => [ Lubricating the Transmission Shift Lever ] Shift and Selector Cables Overview. Grease allocation, refer to the Parts Catalog.

- Install the relay lever and cable retainer - arrow 2 - all the way into the gear shift unit cover.






- Install the clip - arrow 1 - and make sure it is locked into place.

- Apply a small amount of grease on the pin - arrow - on the gear shift lever - 1 -.






Grease allocation, refer to the Parts Catalog.

- Secure the shift cable - 2 - to the shift lever with a new lock washer - 3 -.

- Install the selector cable into the cable retainer on the relay lever.

- Adjust the shift mechanism. Refer to => [ Selector Mechanism, Adjusting ] Adjustments.

- Install the air filter housing.