Operation CHARM: Car repair manuals for everyone.

Removal and Replacement






Clutch Hydraulic System Overview

Obtain the anti-theft code if a coded radio is installed.

Turn off the ignition and disconnect the battery ground cable.

Connect battery and follow the procedures to be performed after connecting the battery.

Lubricate all bearing areas and contact surfaces.

Grease allocation, refer to the Parts Catalog.






1 Brake Fluid Reservoir

2 Seal

For the plastic supply hose.

The seals must be inside the supply hose.

3 Supply Hose

To the brake fluid reservoir.

Plastic, with additional seals. Refer to => [ Plastic Supply Hose ].

4 Clutch Master Cylinder

Removing and installing, refer to => [ Clutch Position Sensor G476 ] Service and Repair.

5 Clip

The clip must be removed in order to remove/install the hose/line assembly.

6 Mount

To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to => [ Clutch Pedal ] Clutch Pedal.

7 Clutch Pedal

Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal.

8 Nut

25 Nm

Always replace.

Self-locking

Quantity: 3

For the mounting bracket to the bulkhead.

9 Seal/O-ring

Install on the line connection.

Install using brake fluid.

Seal/O-ring version, refer to => [ Seal/O-ring Version for the Hose/Line Assembly or Pipe ].

Allocation. Refer to the Parts Catalog.

10 Hose/Line Assembly

Allocation. Refer to the Parts Catalog.

In order to remove the hose/line assembly, the battery and battery tray must be removed.

11 Bracket

Attached to the body.

12 Seal/O-ring

Install on the line connection.

Install using brake fluid.

Seal/O-ring version, refer to => [ Seal/O-ring Version for the Hose/Line Assembly or Pipe ].

Allocation. Refer to the Parts Catalog.

13 Clip

The clip must be removed in order to remove/install the hose/line assembly.

14 Clutch Slave Cylinder

Removing and installing, refer to => [ Clutch Slave Cylinder ] Service and Repair.

15 Bolt

20 Nm

16 Vent Valve

Hydraulic system bleeding. Refer to => [ Hydraulic System, Bleeding ] Procedures.

17 Cap

18 Transmission

19 Bracket

20 Bolt

20 Nm

Seal/O-ring Version for the Hose/Line Assembly or Pipe










The seal/O-ring must be installed in the grooves - arrows 1 and 3 -.

Plastic Supply Hose





The seals - 2 - must be inside the supply hose - 1 -.