Operation CHARM: Car repair manuals for everyone.

Procedures






Engine, Securing to Engine and Transmission Holder (VAS 6095)

Special tools, testers and auxiliary items required

Engine Sling (2024 A)

Engine and Transmission Holder (VAS 6095)

Bracket for V6 FSI Engine (VAS 6095/1-5)

Shop Crane - Load Cap = 700-1200 KG (VAS 6100)

Lift Arm Ext./Workshop Hoist (VAS 6101)

Requirement:

The electro-drive drive motor is removed from the engine, refer to => [ Electro-Drive Drive Motor and Transmission, Separating from and Installing to Engine ] Electro-Drive Drive Motor and Transmission, Separating from and Installing to Engine.

Procedure

- Remove the Air Conditioning (A/C) compressor from the engine.

- Install the engine sling (2024 A) to the lifting eyes and support using the shop crane as shown in the illustration.






To be aligned to the center of gravity of the engine, the hooks on the engine sling must be inserted as shown in the illustration.

Risk of accident.

The engine may be transported only in the manner described and without the transmission.

Lifting hooks and alignment pins on the engine sling must be secured with the pins - arrows -.

- Tension the engine slightly with the shop crane, do not raise.

- Remove the engine mount bracket to engine mount nuts - arrow - on the left and right sides.






- Remove the articulated joint support (VAS 6131/13-7) from the engine.






- Raise the engine from the engine carrier.

- Remove the left engine mount bracket bolts - arrows - and bracket.






- Remove the right engine mount bracket bolts - arrows - and bracket.






- Secure the engine to the engine and transmission holder (VAS 6095) using the bracket for V6 FSI engine (VAS 6095/1-5) as shown in the illustration and tighten the bolts to 40 Nm.