Operation CHARM: Car repair manuals for everyone.

Transmission Housing Assembly Overview






Transmission Housing Assembly Overview

Attaching transmission to assembly stand => [ Transmission, Securing to Assembly Stand ] Transmission, Securing to Assembly Stand





1 Transmission Housing

When replacing: adjust the output shaft and differential, refer to => [ Adjustment Overview ] Adjustment Overview

Changes to the grooved ball bearing/input shaft mount area - 3 - => [ Transmission Housing ] Input Shaft Assembly Overview

Allocate components shims, refer to the electronic parts catalog ETKA.

2 Sealing Cap

Removing => [ Removing Cap ] Transmission Housing

Driving in => [ Driving In Sealing Cap ] Transmission Housing

3 Bolt

For oil drain plug

Tightening specification, refer to => [ Manual Transmission Oil Filler Plug ] Service and Repair

4 Oil Seal

Replace

5 Bolt

For oil filler hole

Tightening specification, refer to => [ Manual Transmission Oil Filler Plug ] Service and Repair

6 Lock Elbow

For adjustment of shift mechanism, refer to => [ Shift Mechanism, Adjusting ] Adjustments

Can be replaced with non-disassembled transmission

Removing => [ Removing Lock Elbow for Selector
Shaft ] Transmission Housing

Installation location => [ Installation Position of Lock
Elbow ] Transmission Housing

Driving in => [ Drive in the Lock Elbow for
the Selector Shaft. ] Transmission Housing

7 Bushing for Selector Rods

Pulling out => [ Pulling Out Bearing Bushing
for Selector Rod ] Transmission Housing

Driving in => [ Driving In Bushing for Selector
Rod ] Transmission Housing

8 Lock Sleeve

Pressing off with transmission disassembled => [ Pressing Out Lock Sleeve with
Transmission Disassembled ] Transmission Housing

Driving off with non-disassembled transmission => [ Driving Out Lock Sleeve with
Transmission Assembled ] Transmission Housing

Lock sleeve differentiation => [ Lock Sleeve Differentiation ] Transmission Housing

Lock sleeve with shoulder, driving in => [ Drive In Lock Sleeve with Shoulder
as Far as Stop on Tool ] Transmission Housing

Lock sleeve without shoulder, driving in => [ Drive In Lock Sleeve without
Shoulder as Far as Stop on Tool ] Transmission Housing

9 Needle Bearing for Reverse Shaft

Replace after each disassembly

Pulling out => [ Pulling Needle Bearing for Reverse
Shaft Out of Transmission Housing ] Transmission Housing

Installing => [ Press Needle Bearing into Transmission
Housing ] Transmission Housing

10 Taper Roller Bearing Outer Race

For output shaft 5th/6th gear/reverse gear

Removing and installing, refer to => [ Output Shaft for 5th/6th Gear and Reverse Gear ] Output Shaft For 5th/6th Gear and Reverse Gear

In the event of replacement: adjust the output shaft for 5th/6th gear/reverse gear, refer to => [ Output Shaft for 5th/6th Gear and Reverse Gear, Adjusting ] Output Shaft For 5th/6th Gear and Reverse Gear, Adjusting

11 Adjustment Shim

For output shaft 5th/6th gear/reverse gear

Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview

12 Taper Roller Bearing Outer Race

For output shaft for 1st to 4th gear

Removing and installing, refer to => [ Output Shaft, 1st to 4th Gears ] Output Shaft, 1st to 4th Gears

In the event of replacement: adjust the output shaft for 1st to 4th gear, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting

13 Adjustment Shim

For output shaft for 1st to 4th gear

Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview

14 Taper Roller Bearing Outer Race

for the differential

Removing and installing, refer to => [ Differential Assembly Overview ] Description and Operation

When replacing: adjust the differential, refer to => [ Adjustment Overview ] Adjustment Overview

15 Adjustment Shim

For the differential

Adjustment overview, refer to => [ Adjustment Overview ] Adjustment Overview

16 Bushing for Selector Shaft

Pulling out => [ Pulling Out Bushing for Selector
Shaft ] Transmission Housing

Driving in => [ Driving In Bushing for Selector
Shaft ] Transmission Housing

17 Sealing Plug

Driving out => [ Driving Out Sealing Plug ] Transmission Housing

Driving in => [ Driving In Sealing Plug ] Transmission Housing

18 Left Flange Shaft Seal

Replace, refer to => [ Left Flange Shaft Seal ] Left Flange Shaft Seal