Operation CHARM: Car repair manuals for everyone.

Left Flange Shaft Seal






Left Flange Shaft Seal

Special tools, testers and auxiliary items required

Oil Collecting and Extracting Device (V.A.G 1782)

Thrust Piece (T40164)

Sealing grease (G 052 128 A1)

Procedure

The transmission is secured on the Engine and Transmission Holder (VAS 6095). Refer to => [ Transmission, Securing to Engine and Transmission Holder ] Transmission, Securing to Engine and Transmission Holder.

- Place Used Oil Collection and Extraction Device (V.A.G 1782) under transmission.

- Remove right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

- Remove bolts - arrows -.





- Carefully remove the front final drive cover; when doing this, the transmission oil will drain out.

CAUTION!
Danger of damaging the differential.

Slowly and carefully remove front final driver cover from transmission housing. Otherwise differential can fall out of transmission.

A differential that has fallen out can no longer be installed. If differential falls out, transmission must be replaced.

Ensure that the differential bearing inner race and adjustment shims do not fall out of the transmission housing and front final drive cover.

Bearing inner races and adjustments that have fallen out cannot be allocated with workshop equipment.

- Carefully remove the differential - arrow - and lay it on a soft support.





- Remove left drive flange. Refer to => [ Left Flange Shaft ] Left Flange Shaft.

CAUTION!
Danger of damaging the seating surface in the transmission housing.

Position the screwdriver carefully.

- Using the screwdriver, pry out the seal from the back side.





- Lightly coat the new seal on the outside with oil and install it using the Thrust Piece (T40164).





The open side of the seal faces the Thrust Piece (T40164).

- Install the shaft seal for the left flange shaft using the Thrust Piece (T40164) all the way; when doing this, do not bend it.

- Fill area between sealing lip and dust lip halfway with Sealing Grease (G 052 128 A1).

- Install the differential.

- Install the front final drive cover with a new O-ring and tighten the bolts. Refer to => [ Tightening specification and sequence, front
final drive cover ] Description and Operation





- Install left flange shaft. Refer to => [ Left Flange Shaft ] Left Flange Shaft.

- Install right flange shaft. Refer to => [ Right Flange Shaft ] Right Flange Shaft.

- After installing the transmission. Refer to => [ Front Final Drive and Transfer Case, Filling with Transmission Oil after Repair ] Front Final Drive and Transfer Case, Filling with Transmission Oil after Repair.