Bevel Box, Installing

Bevel Box, Installing

• Tightening specifications, refer to => [ Flange Shaft and Seals on Bevel Box Assembly Overview ] Flange Shaft and Seals on Bevel Box Assembly Overview.

Install in reverse order, paying attention to the following:

• Replace O-rings.

Risk of damaging sealing ring between transmission and bevel box.

• Place bevel box on transmission together with right flange shaft while turning shaft.

- Slide on bevel box completely on manual transmission, while doing this, join splines of input shaft/bevel box centrally with differential.

- With proper tooth position and central guiding, bevel box slips up to stop against manual transmission.

- Tighten bevel box on transmission.

• Do not pull bevel box with mounting bolts against manual transmission, otherwise bevel box is canted and mounting eyelets can break off.

- Install the bevel box bracket => [ Bevel box bracket tightening specification and sequence ] Transmission, Installing.

- Install the right drive axle heat shield => [ Right Drive Axle Heat Shield
Tightening Specification ] Transmission, Installing.

- Install the exhaust system and cross member.

- Install subframe.

- Install the steering gear on the subframe.

- Install right drive axle.

- Press the engine/transmission assembly to the bulkhead while carefully guiding the bevel box pin into the flange/driveshaft.





• Seal in driveshaft flange must not be damaged when removing and installing transmission. Replace driveshaft if damaged.

• Slip the driveshaft horizontally onto the centering pin.

- Secure the driveshaft with the flexible disk on the bevel box flange - arrows -.

- Install pendulum support. Refer to => [ Pendulum Support ] Pendulum Support.

• The holes for the pendulum support on transmissions from 05.28.07 have threaded inserts (for example HeliCoil).

• How to recognize: collar on the first thread - arrow -.





• Note the correct mounting bolts and tightening specifications - 2 - => [ Bolts ] Description and Operation.

- Axle oil level in bevel box, checking. Refer to => [ Gear Oil in Bevel Box, Checking ] Gear Oil In Bevel Box, Checking.

- Check gear oil level in manual transmission. Refer to => [ Manual Transmission, Checking Gear Oil Level ] Manual Transmission, Checking Gear Oil Level.

- Install the noise insulation frame.

- Install the noise insulation.

- Fill the engine oil.

- Install the wheels.