Left Flange Shaft, Clutch Module, Spur Gears, Gearshift Shaft and Transmission Cover Overview
Left Flange Shaft, Clutch Module, Spur Gears, Gearshift Shaft and Transmission Cover Overview
1 Clutch Module
• Removing and installing, refer to => [ Clutch Module ] Clutch Module
• For servicing, refer to => [ Clutch, Luk Overview, Single-Disk Clutch ] Clutch, Luk Overview, Single-Disk Clutch
• For servicing, refer to => [ Dual-Disk Clutch Overview ] Dual-Disk Clutch Overview
2 Clutch Release Lever with Release Bearing and Spring
• Removing and installing, refer to => [ Clutch Release Lever with Release Bearing and Guide Sleeve ] Clutch Release Lever With Release Bearing and Guide Sleeve
• Disassembling and assembling, refer to => [ Clutch Release Mechanism Overview ] Clutch Release Mechanism Overview
3 Bolt
• 8 Nm
• Quantity: 2
• Insert with locking fluid (AMV 185 101 A1)
4 Securing Plate
• Not installed on all versions
• Installed position: The recess for the bolts => [ (Item 3) Bolt ] faces the clutch module
• Deleted from 02.2008
• Also deleted when installing a new guide sleeve => [ (Item 8) Guide Sleeve ] Clutch Release Mechanism Overview
5 Guide Sleeve
• If present, remove any grease from the guide sleeve
6 Input Shaft Seal
• Removing and installing, refer to => [ Input Shaft Seal, A4 and A5, from MY 2008, Transmission Series Number 000761 ] Input Shaft Seal, A4 and A5, From MY 2008, Transmission Series Number 000761
7 Locking Ring
• To select the correct thickness, refer to => [ Determine the Input
Shaft Locking Ring ] Transmission
• Insert in input shaft surrounding groove
8 Adjusting Shim
9 Transmission Housing
• Input and output shafts with shift rails and shift forks, removing and installing, refer to => [ Input Shaft, Output Shaft, Reverse Drive Gear and Shift Rails/Shift Forks Overview ] Input Shaft, Output Shaft, Reverse Drive Gear and Shift Rails/Shift Forks Overview
• For servicing, refer to => [ Transmission Housing ] Transmission Housing
• Differential, removing and installing, refer to => [ Differential Overview ] Final Drive, Differential (0B4A Manual Transmission)
10 Cover
• Always replace
• For the output shaft
11 Bolt
• Always replace
• 110 Nm
• For the output shaft
12 Oil Drain Plug
• 40 Nm
13 Bolt
• 24 Nm
• Steel bolts (M8; 25 mm long)
• Quantity: 4
• Insert with locking fluid (AMV 185 101 A1)
14 Selector Shaft with Selector Cover
• Different versions are installed (with and without a transmission neutral position sensor (G701) )
• Allocate according to transmission code, refer to the electronic parts catalog ETKA
• Coat the selector cover's sealing surface on the transmission cover with sealing compound (AMV 188 001 02) before installing
15 Bolt
• 27 Nm
• Steel bolts (M8; 30 mm long)
• Quantity: 3
• For the bearing bracket to the transmission cover
• Insert with locking fluid (AMV 185 101 A1)
16 Transmission Range Gear Recognition Switch (F208)
• 20 Nm
• Does not need to be removed when disassembling and assembling the transmission
17 Output Wheel/Drive Wheel
18 Locking Ring
19 Gear Carrier
• Pay attention to the installed position to the transmission cover, refer to => [ Transmission ] Transmission
20 Output Wheel/Drive Wheel
21 Needle Bearing
• For the output wheel/drive wheel => [ (Item 20) Output Wheel/Drive Wheel ]
• Mount on the output shaft
22 Transmission Cover
• For servicing, refer to => [ Transmission Cover ] Transmission Cover
23 Bolt
• 24 Nm
• Steel bolts (M8; 42 mm long)
• Quantity: 16
24 Bolt
• 24 Nm
• For the reverse shaft to the transmission cover
25 O-ring
• Always replace
• On transmissions with a transmission neutral position sensor (G701) or a cap
26 Bolt
• 24 Nm
• Steel bolt (M8; 25 mm long)
• For the transmission neutral position sensor (G701) or the plug and at the same time for the cover/gearshift shaft to the transmission cover
• Not installed on all versions
• Insert with locking fluid (AMV 185 101 A1)
27 Transmission Neutral Position Sensor (G701) or Cap
• Transmission neutral position sensor for vehicles with the Start/Stop System
• A closure cap is installed in place of the => [ (Item 9) Cap ] Transmission Cover transmission neutral position sensor
• Allocate according to transmission code, refer to the electronic parts catalog ETKA
• It is not necessary to remove the cap with disassembling and assembling the transmission, if a cap is installed in place of the transmission neutral position sensor.
28 Alignment Pin
• Quantity: 2
29 Bolt
• 24 Nm
• Steel bolts (M8; 25 mm long)
• Quantity: 3
• Insert with locking fluid (AMV 185 101 A1)
30 Left Flange Shaft
• With bracket