Operation CHARM: Car repair manuals for everyone.

Fuel Pump Control Module (J538)






Fuel Pump Control Module (J538)

Removing






- Follow all safety precautions. Refer to => [ Safety Precautions ] Fuel Supply System.

- Follow the guidelines for clean working conditions. Refer to => [ Clean Working Conditions ] Fuel Supply System.

Danger of causing damage to other electronic components when disconnecting the battery.

Complete the steps for disconnecting the battery.

- Disconnect the Ground (GND) cable - 2 - from the battery.

Risk of accident due to the weight of the fuel tank.

The fuel tank must be empty when it is lowered.

- Drain the fuel tank. Refer to => [ Fuel Tank, Draining ] Procedures.

- Remove the right rear wheel.






- Remove right rear wheel housing liner..

- Remove fuel filler tube bolts - 1 and 2 -.








Risk of accident due to the weight of the fuel tank.

The fuel tank must be empty when it is lowered.

- Remove the bolts - 1 to 6 -.

The fuel tank is shown without the subframe.

- Remove the rear bench seat.






- Fold the insulation mat near the locking flange cover to the side.

- Remove the bolts - arrows - and the locking flange cover.

- Remove the bolts - 1 and 2 -.






- Remove the Fuel Pump (FP) control module toward the inside between the fuel tank and the underbody - arrow -.

- Disconnect the connector - arrow - and remove the fuel pump control module.






Installing






Install in reverse order of removal. Note the following:

Tightening specifications:

=> [ Fuel Tank with Attachments Overview ] Fuel Tank With Attachments Overview

=> [ Fuel Delivery Unit and Fuel Level Sensor Overview ] Fuel Delivery Unit and Fuel Level Sensor Overview

- Tighten the bolts - 1 through 6 -.

- Tighten the fuel filler tube bolts - 1 and 2 -.






- Install the rear wheel housing liner..

- Install the rear wheel.

- Install the right locking flange cover. Refer to => [ Locking Flange Cover - Tightening Specifications ] Fuel Delivery Unit and Fuel Level Sensor Overview.

- Install the rear bench seat.

- Connect the battery. Be sure to read the procedures after connecting the battery.