Generator Replacement

Generator Replacement (V6)

Removal Procedure




Warning: Refer to Battery Disconnect Warning Service Precautions.

1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Single Battery) Battery Negative Cable Disconnection and Connection (Single Battery)Battery Negative Cable Disconnection and Connection (TP2) Battery Negative Cable Disconnection and Connection (TP2).
2. Remove the air cleaner outlet resonator. Refer to Air Cleaner Outlet Resonator Replacement Service and Repair.
3. Remove the drive belt. Refer to Drive Belt Replacement Service and Repair.
4. Remove the engine wiring harness clip (1) from the air conditioning (A/C) compressor/condenser hose bracket.




5. Remove the A/C compressor and condenser hose bracket bolt (2).




6. Remove the heater outlet hose clamp bolt (1) at the generator bracket.




7. Disconnect the engine wiring harness electrical connector (5) from the generator.
8. Reposition the engine wiring harness boot (6).
9. Remove the engine wiring harness nut (3) from the generator.
10. Remove the engine wiring harness lead (4) from the generator stud.




11. Remove the generator bolts.
12. Reposition the heater outlet, and AC compressor/condenser hoses as necessary in order to remove the generator.
13. Remove the generator from the generator bracket.

Installation Procedure




1. Install the generator into the generator bracket.
2. Position the heater outlet, and AC compressor/condenser hoses as necessary.

Caution: Refer to Fastener Caution Fastener Caution.

3. Install the generator bolts.

Tighten the bolts to 50 Nm (37 lb ft).




4. Install the engine wiring harness lead (4) to the generator stud.
5. Install the engine wiring harness nut (3) to the generator.

Tighten the nut to 9 Nm (80 lb in).

6. Position the engine wiring harness boot (6) over the generator stud.
7. Connect the engine wiring harness electrical connector (5) to the generator.




8. Install the heater outlet hose clamp bolt (1) at the generator bracket.

Tighten the bolt to 25 Nm (18 lb ft).




9. Install the A/C compressor and condenser hose bracket bolt (2).

Tighten the bolt to 25 Nm (18 lb ft).




10. Instal the engine wiring harness clip (1) to the A/C compressor/condenser hose bracket.
11. Install the drive belt. Refer to Drive Belt Replacement Service and Repair.
12. Install the air cleaner outlet resonator. Refer to Air Cleaner Outlet Resonator Replacement Service and Repair.
13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (Single Battery) Battery Negative Cable Disconnection and Connection (Single Battery)Battery Negative Cable Disconnection and Connection (TP2) Battery Negative Cable Disconnection and Connection (TP2).