Cylinder Head - Removal
REMOVAL - CYLINDER HEAD(S)
RIGHT CYLINDER HEAD
1. Perform the fuel system pressure relief procedure Service and Repair.
2. Disconnect and isolate the negative battery cable.
3. Drain the cooling system Service and Repair.
4. Remove the air cleaner element housing Air Cleaner Body - Removal.
5. Remove the upper intake manifold including EGR tube, PCV, purge and power brake booster vacuum hoses Intake Manifold - Removal.
6. Remove fuel rail and lower intake manifold Intake Manifold - Removal.
7. Disconnect two washer pump hoses, coolant recovery hose and washer pump electrical connector from the coolant recovery/washer fluid reservoir assembly (1).
8. Remove 5 screws and remove the coolant recovery/washer fluid reservoir assembly (1).
9. Disengage the radiator hose retainer (3) from the electric fan shroud.
10. Remove transmission cooling line retainer bolt (2) from the electric fan shroud.
11. Disconnect the electric fan connector (2) from the electric fan shroud.
12. Remove two bolts (1) and lift the electric fan shroud from vehicle.
13. Use Adapter Pins 8346 in Spanner Wrench 6958 (1) to hold the pulley and remove fan/viscous fan drive assembly . Electric Radiator Fan - Removal
14. Remove accessory drive belt (7) Serpentine Accessory Drive Belt - Removal.
15. Remove the power steering belt (1) Serpentine Accessory Drive Belt - Removal.
16. Remove the generator Generator - Removal.
17. Remove the nut (5) that secures the front of the A/C compressor (1).
18. Back out the A/C compressor mounting bolt (3) and stud (4) from the accessory drive bracket.
19. Remove four bolts (1) and nut (3) and remove the accessory drive bracket (2).
20. Remove crankshaft damper bolt.
21. Using Puller 1023 (1) and Crankshaft Insert 9020 (2), remove crankshaft damper.
22. Remove the fourteen outer timing belt cover bolts and cover (1).
23. Rotate the engine to TDC and align timing belt marks (1,8,9).
24. Raise and support the vehicle.
25. Remove front exhaust pipe to exhaust manifold mounting bolts (3) and (5).
26. Remove bolt (2) and reposition oil cooler hose (1).
27. Remove the timing belt tensioner (12) and reset the tensioner . Engine Timing Tensioner - Removal
28. Lower vehicle.
29. Remove the timing belt (4).
30. Disconnect wire harness connectors from EGR valve, capacitor, and ignition coils (1). Release wire harness track retainer tabs from cylinder head cover.
31. Disconnect electrical connectors from PCM (1), A/C high pressure switch (2), body harness (3), A/C compressor clutch and reposition engine wire harness.
32. Remove the EGR valve (2) with two bolts (6) and gasket.
33. Remove right ignition coils (3) Ignition Coil - Removal.
34. Remove right spark plugs Spark Plug - Removal.
35. Remove eight bolts and right cylinder head cover.
36. Remove ten bolts and right rocker arm assembly (2).
37. Remove three bolts (2) and the right rear camshaft thrust plate (1).
38. Counterhold the cam gear and remove the right cam gear retaining bolt.
39. Remove the right cam gear.
40. Remove the three inner timing cover to right cylinder head retaining bolts (1).
41. Remove the cylinder head bolts in REVERSE of tightening sequence shown.
42. Push the camshaft (5) out of the back of the cylinder head approximately 3.5 inches and remove the cylinder head.
43. Clean and inspect all mating surfaces. If replacing cylinder head assembly, transfer capacitor and exhaust manifold.
LEFT CYLINDER HEAD
1. Perform the fuel system pressure relief procedure Service and Repair.
2. Disconnect and isolate the negative battery cable.
3. Drain the cooling system Service and Repair.
4. Remove the air cleaner element housing Air Cleaner Body - Removal.
5. Remove the upper intake manifold including support brackets, EGR tube, PCV, purge and power brake booster vacuum hoses Intake Manifold - Removal.
6. Remove fuel rail and lower intake manifold Intake Manifold - Removal.
7. Disconnect two washer pump hoses, coolant recovery hose and washer pump electrical connector from the coolant recovery/washer fluid reservoir assembly (1).
8. Remove 5 screws and remove the coolant recovery/washer fluid reservoir assembly (1).
9. Disengage the radiator hose retainer (3) from the electric fan shroud.
10. Remove transmission cooling line retainer bolt (2) from the electric fan shroud.
11. Disconnect the electric fan connector (2) from the electric fan shroud.
12. Remove two bolts (1) and lift the electric fan shroud from vehicle.
13. Use Adapter Pins 8346 in Spanner Wrench 6958 (1) to hold the pulley and remove fan/viscous fan drive assembly . Electric Radiator Fan - Removal
14. Remove accessory drive belt (7) Serpentine Accessory Drive Belt - Removal.
15. Remove the power steering belt (1) Serpentine Accessory Drive Belt - Removal.
16. Remove the generator Generator - Removal.
17. Remove the nut (5) that secures the front of the A/C compressor (1).
18. Back out the A/C compressor mounting bolt (3) and stud (4) from the accessory drive bracket.
19. Remove four bolts (1) and nut (3) and remove the accessory drive bracket (2).
20. Remove crankshaft damper bolt.
21. Using Puller 1023 (1) and Crankshaft Insert 9020 (2), remove crankshaft damper.
22. Remove the fourteen outer timing belt cover bolts and cover (1).
23. Rotate the engine to TDC and align timing belt marks (1,8,9).
24. Raise and support the vehicle.
25. Remove front exhaust pipe to exhaust manifold mounting bolts (3) and (5).
26. Remove bolt (2) and reposition oil cooler hose (1).
27. Remove the timing belt tensioner (12) and reset the tensioner . Engine Timing Tensioner - Removal
28. Lower vehicle.
29. Remove the timing belt (4).
30. Disconnect wire harness connectors from knock sensor and ignition coils (1). Release wire harness track retainer tabs from cylinder head cover.
31. Remove left ignition coils (3) Ignition Coil - Removal.
32. Remove left spark plugs Spark Plug - Removal.
33. Remove dipstick retaining bolt and remove dipstick tube.
34. Remove eight bolts (2) and left cylinder head cover (1).
35. Remove ten bolts and left rocker arm assembly (2).
36. Remove three bolts (2) and the left camshaft thrust plate (1).
37. Counterhold the left cam gear and remove the cam gear retaining bolt.
38. Remove the cam gear.
39. Remove the four inner timing cover to left cylinder head retaining bolts (1) and (2).
40. Remove the cylinder head bolts in REVERSE of tightening sequence shown.
41. Push the camshaft (5) out of the back of the cylinder head approximately 3.5 inches and remove the cylinder head.
42. Clean and inspect all mating surfaces. If replacing cylinder head, transfer exhaust manifold.
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