Fuel Tank - Installation

AWD










1. Install fuel tank shield (1) to fuel tank (2).
2. Install fuel pump module to fuel tank Fuel Tank - Installation.






WARNING: Support the fuel tank with a transmission jack or equivalent. Use straps to secure the fuel tank to the jack. Failure to properly support and secure the fuel tank during removal may cause fuel to spill or the fuel tank to fall from the jack.

3. Position fuel tank onto a transmission jack or equivalent and raise the fuel tank into vehicle position.
4. Connect electrical connector (1) to fuel pump module (2) and fuel level sensor.










5. Install fuel tank straps (3) and bolts (2). Tighten to 48 Nm (35 ft. lbs.).





6. Install fuel tube vent line to fuel tank quick connect fitting (3) Service and Repair.





7. Install purge line quick connect fitting (2) to fuel tank connection Service and Repair.
8. Install fuel filler tube to fuel tank. Tighten hose clamp (1) to 3 Nm (27 in. lbs.).





9. Connect the purge line quick connect fitting (1) to the body mounted fuel line bundle Service and Repair.
10. Connect fuel pump module quick connect fitting (2) to the body mounted fuel line bundle Service and Repair.





11. Install splash shield (2) with one bolt (1) and two nuts (3).
12. Install rear propshaft, Propeller Shaft - Installation.
13. Install exhaust muffler, Installation.
14. Connect negative battery cable, tighten nut to 5 Nm (45 in. lbs.).
15. Fill fuel tank. Use the scan tool to pressurize the fuel system. Check for leaks.