Installation
A760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION
1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Using a vernier caliper and straightedge, measure dimension" A" between the transmission fitting surface of the engine *1 and the torque converter fitting surface of the drive plate *2 (step 1).
(b) Align the matchmarks on the transmission case and torque converter clutch, and then mesh the splines of the input shaft and turbine runner.
Text in Illustration
(c) Mesh the splines of the stator shaft and stator while turning the torque converter clutch.
HINT
Turn the torque converter clutch approximately 180°.
Text in Illustration
(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to fit the key of the oil pump drive gear into the slot on the torque converter clutch.
Text in Illustration
NOTICE:
Do not push on the torque converter when aligning the matchmarks.
(e) Using a vernier caliper and straightedge, measure dimension B shown in the illustration and check that B is more than A (measured in step 1).
Standard distance:
A + 1 mm (0.0394 in.) or more
2. INSTALL TRANSFER ASSEMBLY
(a) Install the transfer Installation.
3. INSTALL TRANSMISSION CONTROL CABLE BRACKET
(a) Install the bracket with the 2 bolts.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
4. INSTALL WIRE HARNESS CLAMP BRACKET
(a) Install the 7 wire harness clamp brackets with the 7 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(a) Confirm that the 2 knock pins are on the surface of the engine block that contact the transmission before transmission installation.
Text in Illustration
(b) Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter clutch centerpiece.
Clutch spline grease:
Toyota Genuine Clutch Spline Grease or equivalent
Maximum grease amount
Approximately 1 g (0.0353 oz.)
(c) Install the transmission with the 10 bolts.
for 17 mm head bolt A - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf)
for 14 mm head bolt B - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)
6. INSTALL TRANSMISSION OIL COOLER ASSEMBLY
(a) Connect the 2 hoses to the oil cooler tube unions.
(b) Temporarily install the transmission oil cooler together with the transmission oil thermostat with bolt A. Install bolts B and C and tighten them to the specified torque. Then tighten bolt A to the specified torque.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(c) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the transmission oil thermostat.
NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration.
7. CONNECT NO. 1 WATER BY-PASS PIPE
(a) Connect the water by-pass pipe to the transmission with the 2 bolts.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(b) Connect the 2 water by-pass hoses to the transmission oil cooler.
Text in Illustration
NOTICE:
* Make sure the pinching portion of each clip is facing the direction shown in the illustration.
* Make sure the paint mark of each hose is facing outward.
8. CONNECT WIRE HARNESS AND CONNECTOR
(a) Connect the park/neutral position switch connector, transmission wire connector, 2 speed sensor connectors and transfer control connector.
HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.
(b) Attach the 2 connector clamps and 8 harness clamps.
(c) Connect the crankshaft position sensor connector and connect the wire harness with the nut.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(d) Install the No. 2 wire harness heat insulator with the 2 nuts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(e) Tilt up the automatic transmission.
(f) Connect the ground cable with the nut.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
9. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Install the rear engine mounting insulator to the transmission with the 4 bolts.
Torque : 65 Nm (663 kgf-cm, 48 ft-lbf)
(b) Install the rear engine mounting heat insulator to the engine mounting insulator with the bolt.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
10. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY
(a) Install the frame crossmember to the rear engine mounting insulator with the 4 bolts.
Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)
(b) Install the frame crossmember with the 4 bolts and 4 nuts.
Torque : 72 Nm (734 kgf-cm, 53 ft-lbf)
11. INSTALL FRONT SUSPENSION MEMBER BRACKET LH AND RH
(a) Install the front suspension member bracket LH and RH with the 8 bolts.
Torque : 33 Nm (337 kgf-cm, 24 ft-lbf)
12. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT
(a) Turn the crankshaft to gain access to the installation locations of the 6 torque converter clutch setting bolts and install each bolt while holding the crankshaft pulley bolt with a wrench.
Torque : 53 Nm (535 kgf-cm, 39 ft-lbf)
NOTICE:
Install the black bolt first, and then the 5 silver bolts.
(b) Install the flywheel housing side cover.
13. INSTALL STARTER ASSEMBLY
(a) Install the starter Installation.
14. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the transmission control cable to the transmission control cable bracket with a new clip and connect the cable end to the control shaft lever with the nut.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
15. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Install the front exhaust pipe Installation.
16. INSTALL PROPELLER SHAFT ASSEMBLY
(a) Install the propeller shaft Installation.
17. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(a) Install the front propeller shaft Installation.
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
19. ADD AUTOMATIC TRANSMISSION FLUID
(a) Add automatic transmission fluid Service and Repair.
20. ADD ENGINE COOLANT Service and Repair
21. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
22. ADJUST SHIFT LEVER POSITION Adjustments
23. INSPECT SHIFT LEVER POSITION Adjustments
24. INSPECT FOR EXHAUST GAS LEAK Installation
25. INSTALL PROPELLER SHAFT HEAT INSULATOR
(a) Install the propeller shaft heat insulator with the 2 bolts.
Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)
26. INSTALL REAR ENGINE UNDER COVER ASSEMBLY Installation
27. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation
28. RESET MEMORY
(a) Perform the Reset Memory procedures (A/T initialization) Programming and Relearning.