Installation

2GR-FXE FUEL: FUEL INJECTOR: INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY

(a) Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.





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(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts each O-ring.





(c) Push and twist each fuel injector to install them into the fuel delivery pipe.

(d) Position each fuel injector connector outward.

NOTICE:
* Be careful not to twist the O-rings.
* After installing a fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

(e) Install 6 new injector vibration insulators to the intake manifold.





(f) Place the fuel delivery pipe with the 6 fuel injectors in position on the intake manifold.

NOTICE:
Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.





NOTICE:
After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(i) Connect the 6 fuel injector connectors.





2. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Push in the tube connector onto the pipe until the tube connector makes a "click" sound.





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NOTICE:
* Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
* After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the No. 2 fuel pipe clamp.

3. INSTALL EGR DELIVERY CHAMBER Installation

4. INSTALL NO. 2 EGR PIPE Installation

5. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation

6. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

HINT
Installation

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. INSTALL REAR DECK FLOOR BOX Installation

9. INSPECT FOR COOLANT LEAK (for Engine) On-Vehicle Inspection

10. INSPECT FOR FUEL LEAK Fuel System