Installation

2GR-FSE LUBRICATION: OIL PUMP: INSTALLATION

INSTALLATION

1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
A
3.0 to 4.0 mm (0.118 to 0.158 in.)
B
3.0 mm (0.118 in.)
NOTICE:
- Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.
- When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes.
- Do not start the engine for at least 2 hours after installing.

(b) Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
NOTICE:
- When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
- Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
- Do not start the engine for at least 2 hours after installing.

Seal Packing Application Chart:

(d) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.
Bolt length:

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Fully tighten the 3 bolts as shown in the illustration.
Torque: 43 Nm (438 kgf-cm, 32ft-lbf) for bolt A
Torque: 21 Nm (214 kgf-cm, 15ft-lbf) for bolts except A

(g) Fully tighten the 3 bolts as shown in the illustration.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)

(h) Fully tighten the 7 bolts and 2 nuts as shown in the illustration.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)
HINT: Tighten the bolts and nuts in order from upper to lower as shown in the illustration.

(i) Fully tighten the 12 bolts as shown in the illustration.
Torque: 21 Nm (214 kgf-cm, 15ft-lbf)
HINT: Tighten the bolts in order from lower to upper as shown in the illustration.

(j) Install the wiring harness bracket with the bolt.
Torque: 10 Nm (102 kgf-cm, 7ft-lbf)
2. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1) Reassembly
3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2) Reassembly
4. INSTALL NO. 2 OIL PIPE Reassembly
5. INSTALL NO. 1 OIL PIPE Reassembly
6. INSTALL IGNITION COIL ASSEMBLY Installation
7. INSTALL NO. 2 FUEL PIPE Installation
8. INSTALL FUEL PUMP ASSEMBLY Installation
9. CONNECT NO. 2 FUEL PIPE Installation
10. INSTALL NO. 1 FUEL PIPE Installation
11. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY Installation
12. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly
13. INSTALL OIL PAN SUB-ASSEMBLY Reassembly
14. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Reassembly
15. INSTALL WATER INLET Reassembly
16. INSTALL CRANKSHAFT PULLEY Reassembly
17. INSTALL WATER HOSE JOINT
18. INSTALL NO. 2 SURGE TANK STAY Installation
19. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Installation
20. INSTALL INJECTOR DRIVER Installation
21. INSTALL WATER PUMP PULLEY Installation
22. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
23. INSTALL ENGINE MOUNTING BRACKET LH Installation
24. INSTALL ENGINE MOUNTING BRACKET RH Installation
25. CONNECT COOLER COMPRESSOR ASSEMBLY Installation
26. INSTALL NO. 1 ENGINE COVER Installation
27. INSTALL NO. 2 ENGINE COVER Installation
28. INSTALL FAN AND GENERATOR V BELT Installation
29. INSTALL ENGINE WIRE Installation
30. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation
31. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation
32. INSTALL OIL DIPSTICK GUIDE SUB-ASSEMBLY Installation
33. REMOVE ENGINE STAND
34. INSTALL ENGINE ASSEMBLY
(a) Install the engine Installation.
35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
36. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization
NOTICE:
Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.

37. CHARGE REFRIGERANT Service and Repair
38. INSPECT FOR FUEL LEAK Testing and Inspection
39. INSPECT FOR COOLANT LEAK (for Engine) Testing and Inspection
40. INSPECT FOR OIL LEAK Testing and Inspection
41. INSPECT FOR EXHAUST GAS LEAK
42. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair
43. ADJUST SHIFT LEVER POSITION
44. CHECK SHIFT LEVER POSITION
45. CHECK AND ADJUST FRONT WHEEL ALIGNMENT
(a) Check and adjust the front wheel alignment Front Wheel Alignment.
46. CHECK IGNITION TIMING Engine
47. CHECK IDLE SPEED Engine
48. CHECK CO/HC Engine
49. CHECK ENGINE OIL LEVEL Testing and Inspection