Installation
HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser assembly with the 4 bolts to the hybrid radiator assembly.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Engage the 2 guides and install the cooler condenser assembly.
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.35 fl. oz.)
Compressor oil:
ND-11 or equivalent
NOTICE:
Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
2. INSTALL NO. 2 FAN SHROUD Installation
3. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation
4. INSTALL RADIATOR SUPPORT RH Installation
5. INSTALL RADIATOR SUPPORT LH Installation
6. INSTALL NO. 5 INVERTER BRACKET Installation
7. CONNECT NO. 7 INVERTER COOLING HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 7 inverter cooling hose.
8. CONNECT NO. 5 INVERTER COOLING HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 5 inverter cooling hose.
9. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(c) Install the O-ring on the air conditioning tube and accessory assembly.
(d) Install the air conditioning tube and accessory assembly on the cooler condenser assembly with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
10. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(c) Install the O-ring on the discharge hose sub-assembly.
(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
11. INSTALL RADIATOR GRILLE BRACKET
(a) Install the clip.
(b) Install the radiator grille bracket with the 3 bolts.
Torque : 13 Nm (128 kgf-cm, 9 ft-lbf)
(c) Engage each clamp.
12. INSTALL HIGH PITCHED HORN ASSEMBLY Installation
13. INSTALL LOW PITCHED HORN ASSEMBLY Installation
14. INSTALL HOOD LOCK ASSEMBLY Installation
15. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
16. INSTALL NO. 1 AIR CLEANER INLET
(a) Engage the 3 claws.
(b) Install the No. 1 air cleaner inlet with the bolt and nut.
Bolt - Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
Nut - Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
17. INSTALL HEADLIGHT ASSEMBLY LH (except LED Headlight)
(a) Install the headlight assembly LH Installation.
18. INSTALL HEADLIGHT ASSEMBLY LH (for LED Headlight)
(a) Install the headlight assembly LH Installation.
19. CHARGE WITH REFRIGERANT Service and Repair
20. ADD COOLANT (for Inverter) Service and Repair
21. WARM UP COMPRESSOR Service and Repair
22. INSPECT FOR REFRIGERANT LEAK Service and Repair
23. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection
24. ADJUST HOOD SUB-ASSEMBLY
(a) Adjust the hood sub-assembly Adjustments.
25. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Adjustments