Installation

AIR CONDITIONING: CONDENSER: INSTALLATION

1. INSTALL COOLER DRYER

(a) Using pliers, install the cooler dryer.

(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

Compressor oil:

ND-OIL 11 or equivalent

Torque : 4.1 Nm (42 kgf-cm, 36 in-lbf)

2. INSTALL RADIATOR ASSEMBLY

(a) Install the radiator with the 4 bolts.

Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

3. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser with the 4 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

4. INSTALL RADIATOR ASSEMBLY

5. CONNECT NO. 1 INVERTER COOLING HOSE

(a) Connect the cooling hose and install the clip.

6. CONNECT NO. 2 INVERTER COOLING HOSE

(a) Connect the cooling hose and install the clip.

7. CONNECT LIQUID TUBE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 11 or equivalent

(c) Install the O-ring to the liquid tube.

(d) Install the liquid tube to the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the pipe.
* When tightening the bolt, hold a part of the pipe near the connector.

8. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil:

ND-OIL 11 or equivalent

(c) Install the O-ring to the discharge hose.

(d) Install the discharge hose to the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the pipe.
* When tightening the bolt, hold a part of the pipe near the connector.

9. INSTALL UPPER RADIATOR SUPPORT

(a) Attach the wire harness to the upper support with the 5 clamps.

(b) Install the upper support with the 5 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Attach the 2 clamps to the radiator support LH and RH side.

(d) Connect the 3 connectors.

10. INSTALL HOOD LOCK ASSEMBLY Installation

11. INSTALL HOOD LOCK CONTROL CABLE COVER

(a) Install the cover with the 3 screws and attach the claw.

12. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

(a) Install the sensor with the 3 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Connect the connector.

13. INSTALL RADIATOR GRILLE ASSEMBLY Installation

14. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation

15. INSTALL INLET OIL COOLER HOSE

16. INSTALL OUTLET OIL COOLER HOSE

17. INSTALL NO. 1 RADIATOR HOSE Installation

18. INSTALL NO. 2 RADIATOR HOSE Installation

19. INSTALL NO. 1 AIR CLEANER INLET Installation

20. INSTALL RADIATOR SUPPORT OPENING COVER Installation

21. INSTALL FRONT LOWER SUSPENSION CROSSMEMBER Installation

22. INSTALL FRONT LOWER BUMPER ABSORBER Installation

23. INSTALL FRONT BUMPER REINFORCEMENT Installation

24. INSTALL FRONT BUMPER ENERGY ABSORBER Installation

25. INSTALL FRONT BUMPER COVER

(a) w/ Intuitive Parking Assist system:

Connect the No. 4 engine room main wire connector.

(b) Connect the 2 fog light connectors and install the front bumper.

(c) Attach the 5 claws and connect the front bumper as shown in the illustration.

HINT
Use the same procedures for the RH side and LH side.

(d) Install the bumper seal bracket.

HINT
Use the same procedures for the RH side and LH side.

(e) Install the bolt and 8 screws.

26. INSTALL FRONT FENDER LINER LH

(a) Install the 2 clips.

27. INSTALL FRONT FENDER LINER RH

HINT
Use the same procedures described for the LH side.

28. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation

29. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation

30. INSTALL RADIATOR GRILLE ASSEMBLY Installation

31. INSTALL FRONT FENDER WHEEL OPENING MOULDING LH

32. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH Installation

33. INSTALL COOL AIR INTAKE DUCT SEAL Installation

34. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

35. INSTALL ENGINE ROOM SIDE COVER LH Installation

36. INSTALL ENGINE ROOM SIDE COVER RH Installation

37. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

38. INSTALL NO. 1 ENGINE UNDER COVER Installation

39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

40. INSTALL BATTERY SERVICE HOLE COVER LH Installation

41. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire) Installation

42. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation

43. ADD COMPRESSOR OIL Service and Repair

44. CHARGE REFRIGERANT Service and Repair

45. WARM UP ENGINE Service and Repair

46. CHECK FOR REFRIGERANT GAS LEAK Service and Repair