Operation CHARM: Car repair manuals for everyone.

Installation





AIR CONDITIONING: COMPRESSOR: INSTALLATION

1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH

(a) Temporarily install the compressor and magnetic clutch onto the bolt.





2. FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH

(a) Install the compressor and magnetic clutch with the 4 bolts.





Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

NOTICE:
Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

3. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the No. 1 cooler refrigerant suction hose.

(d) Install the No. 1 cooler refrigerant suction hose onto the compressor and magnetic clutch with the bolt.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

4. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the No. 1 cooler refrigerant discharge hose sub-assembly.

(d) Install the No. 1 cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

5. INSTALL GENERATOR ASSEMBLY Installation

6. INSTALL V-RIBBED BELT Installation

7. INSTALL RADIATOR ASSEMBLY Installation

8. INSTALL FAN SHROUD Installation

9. INSTALL RADIATOR SUPPORT UPPER Installation

10. CONNECT NO. 1 OIL COOLER OUTLET TUBE Installation

11. CONNECT NO. 1 OIL COOLER INLET TUBE Installation

12. CONNECT RADIATOR HOSE OUTLET Installation

13. CONNECT RADIATOR HOSE INLET Installation

14. CONNECT RADIATOR RESERVOIR TANK HOSE Installation

15. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

16. INSTALL FRONT BUMPER ENERGY ABSORBER

17. INSTALL FRONT BUMPER ASSEMBLY Installation

18. INSTALL RADIATOR GRILLE PROTECTOR Installation

19. INSTALL NO. 1 AIR CLEANER INLET Installation

20. INSTALL NO. 2 AIR CLEANER INLET Installation

21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

23. ADD ENGINE COOLANT Testing and Inspection

24. INSPECT FOR COOLANT LEAK Testing and Inspection

25. CHARGE WITH REFRIGERANT Service and Repair

26. WARM UP COMPRESSOR Service and Repair

27. INSPECT FOR REFRIGERANT LEAK Service and Repair

28. PERFORM INITIALIZATION

NOTICE:
Some systems need initialization after reconnecting the negative battery terminal Repair Instruction - Initialization.

29. INSTALL COOL AIR INTAKE DUCT SEAL Installation

30. INSTALL ENGINE ROOM SIDE COVER RH Installation

31. INSTALL ENGINE ROOM SIDE COVER LH Installation

32. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

33. INSTALL ENGINE UNDER COVER LH

34. INSTALL ENGINE UNDER COVER RH

35. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

36. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

37. ADJUST MILLIMETER WAVE RADAR SENSOR Adjustments

38. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT Adjustments

39. PREPARATION FOR FOG LIGHT AIMING Adjustments

40. FOG LIGHT AIMING INSPECTION Adjustments

41. FOG LIGHT AIMING ADJUSTMENT Adjustments