Removal
RA62 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSMISSION ASSEMBLY: REMOVAL
1. PRECAUTION (w/ Navigation System for HDD)
NOTICE:
After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY Removal
4. REMOVE REAR CONSOLE PANEL SUB-ASSEMBLY Removal
5. REMOVE FRONT CONSOLE PANEL SUB-ASSEMBLY Removal
6. REMOVE FRONT ASH RECEPTACLE ASSEMBLY Removal
7. REMOVE CONSOLE BOX REGISTER ASSEMBLY Removal
8. REMOVE CONSOLE BOX Removal
9. REMOVE NO. 2 CONSOLE BOX DUCT Removal
10. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT
(a) Disconnect the 4 wire harness clips.
(b) Remove the 4 bolts and No. 1 shift and select lever boot.
11. REMOVE SHIFT LEVER CAP
(a) Turn over the shift lever dust cover.
(b) Remove the 4 bolts and shift lever cap.
12. REMOVE ENGINE UNDER COVER
13. REMOVE FRONT FLOOR COVER LH Removal
14. REMOVE FRONT FLOOR COVER RH Removal
15. REMOVE NO. 1 BODY MOUNTING BRACKET SUB-ASSEMBLY LH Removal
16. REMOVE NO. 1 BODY MOUNTING BRACKET SUB-ASSEMBLY RH Removal
17. REMOVE NO. 2 ENGINE UNDER COVER Removal
18. DRAIN MANUAL TRANSMISSION OIL Replacement
19. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
Removal.
20. REMOVE STARTER ASSEMBLY
Removal.
21. REMOVE FRONT NO. 6 FLOOR HEAT INSULATOR
(a) Remove the 3 nuts and front No. 6 floor heat insulator.
22. SEPARATE CLUTCH ACCUMULATOR ASSEMBLY
(a) Remove the 3 bolts and nut, and separate the clutch accumulator assembly.
23. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 2 bolts and separate the clutch release cylinder assembly.
24. DISCONNECT GROUND CABLE
(a) Remove the bolt and disconnect the ground cable.
25. SEPARATE WIRE HARNESS
(a) Disconnect the back-up light switch connector and clamp, and separate the wire harness.
26. REMOVE NO. 1 CLUTCH HOUSING COVER
(a) Remove the 4 bolts and No. 1 clutch housing cover.
27. REMOVE NO. 2 CLUTCH HOUSING COVER
(a) Remove the 4 bolts and No. 2 clutch housing cover.
28. SEPARATE CLUTCH COVER ASSEMBLY
(a) Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.
Text in Illustration
(b) Loosen each set bolt one turn at a time until spring tension is released.
(c) Remove the 6 bolts and separate the clutch cover assembly.
29. SEPARATE FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY
(a) Remove the 2 nuts and separate the floor shift control shift lever retainer sub-assembly.
30. REMOVE FLOOR SHIFT LEVER ASSEMBLY
(a) Turn over the shift and select lever boot.
(b) Using a screwdriver, remove the E-ring and floor shift lever assembly.
(c) Remove the washer from the floor shift lever assembly.
(d) Remove the 2 bushings from the floor shift lever assembly.
31. SUPPORT MANUAL TRANSMISSION ASSEMBLY
(a) Support the manual transmission with a transmission jack.
32. REMOVE ENGINE REAR MOUNTING MEMBER
(a) Remove the 4 bolts, 4 nuts and engine rear mounting member.
33. REMOVE MANUAL TRANSMISSION ASSEMBLY
(a) Tilt the manual transmission downward.
NOTICE:
Take care not to allow the rear of the engine assembly to contact with the body.
(b) Remove the 9 bolts and manual transmission assembly.
NOTICE:
Do not apply excessive force to the transmission assembly as this will break the input shaft.
34. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY Removal
35. REMOVE CLUTCH DISC ASSEMBLY Removal
36. REMOVE CLUTCH COVER ASSEMBLY
37. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
(a) Remove the 4 bolts and rear No. 1 engine mounting insulator.
38. REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY
(a) Remove the 2 bolts and transmission upper cover sub-assembly.
