Installation

2GR-FSE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE MANIFOLD

(a) Install 2 new gaskets and the intake manifold with the 4 bolts and 4 nuts.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTICE:
Do not apply oil to the bolts as listed below:





(a) Install a new gasket to the intake air surge tank assembly.

(b) Install the intake air surge tank assembly with the 2 nuts.





Text in Illustration





Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

(c) Using a 5 mm hexagon socket wrench, install the 6 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(d) Install the surge tank stay with the bolt.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(e) Install the water hose joint with the bolt.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(f) Connect the 4 wire harness clamps.





(g) Connect the ventilation hose, union to check valve hose and water by-pass hose.





(h) Install the No. 1 vacuum switching valve assembly with the bolt.





Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(i) Connect the 2 fuel vapor feed hoses and connector.

4. INSTALL THROTTLE BODY Installation

5. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

7. ADD ENGINE COOLANT Service and Repair

8. INSPECT FOR COOLANT LEAK Testing and Inspection

9. INSPECT FOR FUEL LEAK Fuel System

10. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

11. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

(a) Install the cowl top ventilator lover sub-assembly Installation.