Installation
2UR-GSE ENGINE MECHANICAL: CYLINDER HEAD GASKET: INSTALLATION
1. INSPECT CYLINDER HEAD SET BOLT Engine Unit
2. INSTALL NO. 2 CYLINDER HEAD GASKET (for Bank 1)
(a) Place a new No. 2 cylinder head gasket the cylinder block surface with the Lot No. stamp facing upward.
NOTICE:
* Be sure to place the gasket in the correct direction.
* Gently place the cylinder head on the cylinder block in order to prevent damaging the gasket.
3. INSTALL CYLINDER HEAD SUB-ASSEMBLY (for Bank 1)
(a) Place the cylinder head sub- assembly on the cylinder block.
NOTICE:
* Clean and degrease all contact surface.
* Inspect and clean each cylinder head bolt and installation hole.
(b) Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.
HINT
Tighten the cylinder head bolts in 3 progressive steps.
(c) Step 1:
Bank 1:
(1) Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps, in the sequence shown in the illustration.
Torque : 36 Nm (367 kgf-cm, 27 ft-lbf)
(d) Step 2:
(1) Mark each cylinder head bolt head with paint as shown in the illustration.
(2) Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
(e) Step 3:
(1) Tighten the cylinder head bolts by an additional 90° in the sequence shown in step 1.
(2) Check that the painted marks are now facing rearward.
(f) Install the 2 bolts in the sequence shown in the illustration.
Bank 1:
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(g) Place the camshaft housing on the cylinder head sub-assembly.
(h) Temporarily tighten the camshaft housing with the 3 bolt in the sequence shown in the illustration.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(i) Fully tighten the 3 bolts in the sequence shown in the illustration.
Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)
4. INSTALL CYLINDER HEAD GASKET (for Bank 2)
(a) Place a new cylinder head gasket onto the cylinder block surface with the Lot No. stamp facing upward.
NOTICE:
* Be sure to place the gasket in the correct direction.
* Gently place the cylinder head onto the cylinder block in order to prevent damaging the gasket.
5. INSTALL CYLINDER HEAD SUB-ASSEMBLY (for Bank 2)
(a) Place the cylinder head sub-assembly on the cylinder block.
NOTICE:
* Clean and degrease all contact surface.
* Inspect and clean each cylinder head bolt and installation hole.
(b) Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.
HINT
Tighten the cylinder head bolts in 3 progressive steps.
(c) Step 1:
Bank 2:
(1) Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps, in the sequence shown in the illustration.
Torque : 36 Nm (367 kgf-cm, 27 ft-lbf)
(d) Step 2:
(1) Mark each cylinder head bolt head with paint as shown in the illustration.
(2) Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
(e) Step 3:
(1) Tighten the cylinder head bolts by an additional 90° in the sequence shown in step 1.
(2) Check that the painting marks are now facing rearward.
(f) Install the 2 cylinder head bolts in the sequence shown in the illustration.
Bank 2:
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(g) Place the camshaft housing on the cylinder head sub-assembly.
(h) Temporarily tighten the camshaft housing with the 3 bolt in the sequence shown in the illustration.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(i) Fully tighten the 3 bolts in the sequence shown in the illustration.
Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)
6. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY Reassembly
7. INSTALL FUEL INJECTOR ASSEMBLY (for Direct Injection)
Installation
8. INSTALL NO. 3 CAMSHAFT
Installation
9. INSTALL NO. 4 CAMSHAFT
Installation
10. INSTALL CAMSHAFT
Installation
11. INSTALL NO. 2 CAMSHAFT
Installation
12. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
Installation
13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
Installation
14. INSTALL ENGINE AND TRANSMISSION
Installation