Installation

2GR-FE COOLING: THERMOSTAT: INSTALLATION

INSTALLATION

1. INSTALL THERMOSTAT





(a) Install a new gasket to the thermostat.
(b) Install the thermostat with the jiggle valve facing up.
HINT: The jiggle valve may be set within 10° on either side of the prescribed position.

2. INSTALL WATER INLET





(a) Install the water inlet with the 2 nuts.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY





(a) Install the idler pulley cover plate, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly with the bolt.
Torque: 54 Nm (550 kgf-cm, 40 ft-lbf)
HINT: Plate diameter:
Idler pulley cover plate: 33.6 mm (1.32 in.)
No. 2 idler pulley cover plate: 37.8 mm (1.49 in.)

4. CONNECT NO. 2 RADIATOR HOSE





(a) Connect the No. 2 radiator hose to the engine.
5. INSTALL V-RIBBED BELT Installation
6. INSTALL FRONT FENDER APRON SEAL RH Installation
7. INSTALL FRONT FENDER LINER RH Installation
8. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH
HINT: Use the same procedures for the RH side and LH side Installation.

9. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
10. ADD ENGINE COOLANT Service and Repair
11. INSPECT FOR COOLANT LEAK Testing and Inspection
12. INSTALL NO. 1 ENGINE UNDER COVER Installation
13. INSTALL ENGINE UNDER COVER ASSEMBLY Installation
14. INSTALL V-BANK COVER SUB-ASSEMBLY Installation