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Installation








AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

INSTALLATION

1. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Provisionally install the air conditioning unit assembly.
(b) Insert the bracket hook into the holes of the reinforcement bracket, and provisionally install the reinforcement.
(c) Install the instrument panel reinforcement with the 7 bolts.
(d) Install the 2 caps.









(e) Install the 5 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
NOTICE: Tighten the bolts in the sequence order shown in the illustration to install the air conditioner unit assembly.

(f) Install the 2 nuts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(g) Engage the 20 clamps.





(h) Connect the connector.
(i) Connect the 2 airbag connectors Service Precautions.
(j) Install the 3 bolts.





(k) Engage the 2 clamps and connect the 6 connectors to the air conditioning unit assembly.





2. INSTALL AIR CONDITIONER AMPLIFIER ASSEMBLY





(a) Install the air conditioner amplifier assembly with the nut.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
(b) Connect the connector.
3. INSTALL TRANSPONDER KEY ECU ASSEMBLY





(a) Install the transponder key ECU assembly with the nut.
(b) Connect the connector.
4. INSTALL DRIVER SIDE JUNCTION BLOCK





(a) Install the driver side junction block assembly with the 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Install the bracket with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. INSTALL ECM (for 2TR-FE) Installation
6. INSTALL ECM (for 1GR-FE) Installation
7. INSTALL PARKING BRAKE CONTROL LEVER ASSEMBLY (for Lever Type Parking Brake) Installation
8. INSTALL STEERING COLUMN ASSEMBLY Installation
9. INSTALL STEERING SLIDING YOKE Installation
10. INSTALL STEERING COLUMN HOLE COVER Installation
11. INSTALL NO. 1 INSTRUMENT PANEL BRACE MOUNTING BRACKET





(a) Install the instrument panel brace mounting bracket RH with the bolt and nut.





(b) Install the instrument panel brace mounting bracket LH with the bolt and nut.
12. INSTALL AIR DUCT ASSEMBLY RH





(a) Engage the 3 claws and install the air duct assembly.
13. INSTALL AIR DUCT ASSEMBLY LH





(a) Engage the 4 claws and remove the air duct assembly heater.
(b) Engage the clip.
14. INSTALL NO. 1 REAR AIR DUCT (for Double Cab)





(a) Engage the 2 claws and install the air duct rear.
(b) Put the floor carpet back down.
15. INSTALL NO. 2 REAR AIR DUCT (for Double Cab)





(a) Engage the 2 claws and install the air duct rear.
(b) Put the floor carpet back down.
16. INSTALL NO. 3 HEATER TO REGISTER DUCT





(a) Install the heater to register duct with the nut.
17. INSTALL NO. 1 HEATER REGISTER DUCT





(a) Install the heater to register duct with the nut.
18. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY W/ PASSENGER AIRBAG ASSEMBLY Installation
19. CONNECT PASSENGER AIRBAG CONNECTOR
20. INSTALL INSTRUMENT SIDE PANEL RH Installation
21. INSTALL INSTRUMENT LOWER COVER SUB-ASSEMBLY Installation
22. INSTALL LOWER INSTRUMENT PANEL LH Installation
23. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY RH Installation
24. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
25. INSTALL INSTRUMENT CLUSTER CENTER FINISH PANEL SUB-ASSEMBLY Installation
26. INSTALL COMBINATION METER ASSEMBLY Installation
27. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
28. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL Installation
29. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY Reassembly
30. INSTALL RADIO RECEIVER ASSEMBLY Installation
31. INSTALL AIR CONDITIONING CONTROL ASSEMBLY Installation
32. INSTALL FRONT CONSOLE BOX (for Manual Transmission on Bench Seat Type) Installation
33. INSTALL FRONT CONSOLE BOX (for Automatic Transmission on Bench Seat Type) Installation
34. INSTALL FRONT CONSOLE BOX (for Manual Transmission on Separate Seat Type) Installation
35. INSTALL FRONT CONSOLE BOX (for Automatic Transmission on Separate Seat Type) Installation
36. INSTALL INSTRUMENT PANEL CUP HOLDER TRAY (for Automatic Transmission on Separate Seat Type) Installation
37. INSTALL REAR CONSOLE BOX ASSEMBLY (for Separate Seat Type) Installation
38. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (for Manual Transmission on Separate Seat Type) Installation
39. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY (for Automatic Transmission on Separate Seat Type) Installation
40. INSTALL INSTRUMENT PANEL HOLE COVER (for Lever Type Parking Brake) Installation
41. INSTALL INSTRUMENT PANEL UNDER TRAY (for Pedal Type Parking Brake) Installation
42. INSTALL FRONT PILLAR GARNISH LH (for Regular Cab)
43. INSTALL FRONT PILLAR GARNISH LH (for Access Cab) Installation
44. INSTALL FRONT PILLAR GARNISH LH (for Double Cab) Installation
45. INSTALL FRONT PILLAR GARNISH RH (for Regular Cab)
46. INSTALL FRONT PILLAR GARNISH RH (for Access Cab) Installation
47. INSTALL FRONT PILLAR GARNISH RH (for Double Cab) Installation
48. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
49. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
50. INSTALL COWL SIDE TRIM BOARD LH (for Regular Cab)
51. INSTALL COWL SIDE TRIM BOARD LH (for Access Cab) Installation
52. INSTALL COWL SIDE TRIM BOARD LH (for Double Cab) Installation
53. INSTALL COWL SIDE TRIM BOARD RH (for Regular Cab)
54. INSTALL COWL SIDE TRIM BOARD RH (for Access Cab) Installation
55. INSTALL COWL SIDE TRIM BOARD RH (for Double Cab) Installation
56. INSTALL FRONT DOOR SCUFF PLATE LH (for Regular Cab)
57. INSTALL FRONT DOOR SCUFF PLATE LH (for Access Cab) Installation
58. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab) Installation
59. INSTALL FRONT DOOR SCUFF PLATE RH (for Regular Cab)
60. INSTALL FRONT DOOR SCUFF PLATE RH (for Access Cab) Installation
61. INSTALL FRONT DOOR SCUFF PLATE RH (for Double Cab) Installation
62. INSTALL FRONT FLOOR FOOTREST Installation
63. INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY Installation
64. INSTALL SPIRAL CABLE SUB-ASSEMBLY Installation
65. CENTER SPIRAL CABLE Installation
66. INSTALL STEERING COLUMN COVER UPPER Installation
67. INSTALL STEERING COLUMN COVER LOWER Installation
68. INSTALL STEERING WHEEL ASSEMBLY Installation
69. INSTALL HORN BUTTON ASSEMBLY Installation
70. INSTALL NO. 3 STEERING WHEEL COVER LOWER Installation
71. INSTALL NO. 2 STEERING WHEEL COVER LOWER Installation
72. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
73. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
74. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
75. INSTALL FRONT WIPER ARM RH Installation
76. INSTALL FRONT WIPER ARM LH Installation
77. INSTALL FRONT WIPER ARM HEAD CAP Installation
78. INSTALL HEATER WATER OUTLET HOSE (for 2TR-FE)





(a) Install the heater water outlet hose onto the heater unit.
NOTICE: Make sure that the hose clip and mark are at the correct angle when installing.

79. INSTALL HEATER WATER OUTLET HOSE (for 1GR-FE)





(a) Install the heater water outlet hose onto the heater unit.
NOTICE: Make sure that the hose clip and mark are at the correct angle when installing.

80. INSTALL HEATER WATER INLET HOSE (for 2TR-FE)





(a) Install the heater water inlet hose onto the heater unit.
NOTICE: Make sure that the hose clip and mark are at the correct angle when installing.

81. INSTALL HEATER WATER INLET HOSE (for 1GR-FE)





(a) Install the heater water inlet hose onto the heater unit.
NOTICE: Make sure that the hose clip and mark are at the correct angle when installing.

82. INSTALL AIR CONDITIONING TUBE ASSEMBLY





(a) Apply compressor oil to 2 new O-rings and install them onto the hose.
Compressor oil:
RL-897 or equivalent
(b) Install the air conditioner tube and piping clamp.
HINT: Check that the claw of the piping clamp is correctly fitted.





(c) Install the bracket with the bolt and 2 clamps.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
83. INSTALL SUCTION HOSE SUB-ASSEMBLY





(a) Apply compressor oil to 2 new O-rings and install them onto the pipe.
Compressor oil:
RL-897 or equivalent
(b) Install the suction hose and piping clamp.
HINT: Check that the claws of the piping clamp are correctly fitted.





(c) Install the bracket with the 2 bolts.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
84. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
85. ADD ENGINE COOLANT (for 2TR-FE) Service and Repair
86. ADD ENGINE COOLANT (for 1GR-FE) Service and Repair
87. CHECK FOR ENGINE COOLANT LEAK (for 2TR-FE) Testing and Inspection
88. CHECK FOR ENGINE COOLANT LEAK (for 1GR-FE) Service and Repair
89. CHARGE REFRIGERANT Service and Repair
90. WARM UP ENGINE Service and Repair
91. CHECK FOR REFRIGERANT LEAK Service and Repair
92. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
93. INSPECT SRS WARNING LIGHT Diagnosis System
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