Disassembly
ENGINE HOOD / DOOR: FRONT DOOR: DISASSEMBLY
HINT
* Use the same procedure for both the RH and LH sides.
* The procedure described below is for the RH side.
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT ARMREST BASE UPPER PANEL
(a) Disengage the 3 claws and clip and remove the front armrest base upper panel.
(b) Disconnect the connector.
3. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY (for Driver Side) Removal
4. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side) Removal
5. REMOVE DOOR CONTROL SWITCH (for Front Passenger Side) Removal
6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY
(a) for LH side:
Using a screwdriver with its tip wrapped in protective tape, open the 2 covers.
(b) for RH side:
Using a screwdriver with its tip wrapped in protective tape, open the 2 covers.
(c) Remove the 2 screws.
(d) Disengage the 10 clips.
(e) Disconnect the front door lock remote control cable and front door inside locking cable and remove the front door trim board.
7. REMOVE FRONT NO.2 DOOR SERVICE HOLE COVER
(a) Remove the 4 screws and front No. 2 door service hole cover.
8. REMOVE OUTER REAR VIEW MIRROR
HINT
Use the same procedure as for the LH side Removal.
9. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY
HINT
Use the same procedure as for the LH side Removal.
10. REMOVE FRONT NO. 1 SPEAKER Removal
11. REMOVE FRONT DOOR SERVICE HOLE COVER
(a) Remove the front door service hole cover.
NOTICE:
Remove any tape remaining on the door side.
12. REMOVE FRONT DOOR INSIDE PANEL PLATE
(a) Remove the 4 screws and the front door inside panel plate.
13. REMOVE FRONT DOOR CHECK ASSEMBLY
(a) Remove the 2 nuts and bolt, then remove the front door check.
NOTICE:
Do not drop or damage the door check when removing the bolts.
HINT
Remove the door check through the service hole.
14. REMOVE FRONT DOOR WEATHERSTRIP
(a) Disengage the 24 clips and remove the front door weatherstrip.
NOTICE:
Remove any tape remaining on the door side.
15. REMOVE FRONT DOOR GLASS RUN
(a) Remove the front door glass run.
16. REMOVE FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER
(a) Remove the hole plug.
(b) Remove the bolt and screw, then remove the front door frame sub-assembly front lower.
NOTICE:
Do not drop or damage the front door frame sub-assembly front lower when removing the bolt and screw.
17. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH
(a) Remove the bolt and the 2 screws and remove front door lower frame bracket garnish.
18. REMOVE FRONT DOOR WINDOW FRAME REAR LOWER
(a) Remove the bolt, then remove the front door window frame rear lower.
NOTICE:
Do not drop or damage the front door window frame rear lower when removing the bolt.
19. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY
(a) Remove the hole plug.
(b) Driver side:
Provisionally install the power window regulator master switch.
(c) Passenger side:
Provisionally install the power window regulator switch.
(d) Move the front door glass until the 2 bolts can be seen through the service holes.
(e) Remove the 2 bolts.
(f) Pull the door glass upward to remove it.
NOTICE:
Do not damage the glass.
(g) Driver side:
Remove the power window regulator master switch.
(h) Passenger side:
Remove the power window regulator switch.
20. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 6 bolts, then remove the front door window regulator.
NOTICE:
Do not drop or damage the front door window regulator.
HINT
Remove the window regulator through the service hole.
21. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY Removal
22. REMOVE FRONT DOOR OUTSIDE HANDLE COVER
(a) Remove the hole plug.
(b) Using "Torx" socket wrench T30, loosen the screw and remove the cover with the door lock key cylinder installed.
(c) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the front door outside handle cover.
23. REMOVE FRONT DOOR LOCK Removal
24. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY
(a) Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.
25. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD
(a) Disengage the 2 claws and remove the front door outside handle rear pad.
26. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD
(a) Disengage the 3 claws and remove the front door outside handle front pad.
27. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY
(a) Using "Torx" socket wrench T30, loosen the screw.
(b) Slide the front door outside handle frame to remove it.
HINT
Remove the front door outside handle frame through the service hole.
28. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY
HINT
Use the same procedure as for the LH side Removal.
29. REMOVE CUSHION
(a) Remove the 2 cushions.