Installation

3UR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL OUTLET RADIATOR HOSE

(a) Install the outlet radiator hose into the radiator.





HINT
Install the hose so that the direction of the hose clamp is as indicated in the illustration.

2. INSTALL RADIATOR ASSEMBLY

(a) Set the radiator bracket hooks to the radiator support holes.





(b) Install the radiator with the 4 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

3. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL (for LH Side)

(a) Install the No. 1 radiator to support seal with the 3 clips.





4. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL (for RH Side)

(a) Install the No. 1 radiator to support seal with the 3 clips.





5. INSTALL RADIATOR SIDE DEFLECTOR LH

(a) Install the deflector with the 6 clips.





(b) Connect the wire harness clamp.

6. INSTALL RADIATOR SIDE DEFLECTOR RH

(a) Install the deflector with the 6 clips.





7. INSTALL FAN SHROUD

(a) Install the fan pulley to the fan bracket.





(b) Place the shroud together with the coupling fan between the radiator and engine.

NOTICE:
Be careful not to damage the radiator core.

(c) Temporarily install the fluid coupling fan to the fan bracket with the 4 nuts. Tighten the nuts as much as possible by hand.

(d) Attach the shroud claws to the radiator as shown in the illustration.





(e) Install the shroud with the 2 bolts.

Torque : 6.5 Nm (66 kgf-cm, 58 in-lbf)

(f) Connect the reservoir hose to the upper radiator tank.

(g) for Condenser with Separate Oil Cooler:

Pass the 2 hoses through the flexible hose clamp and close the clamp as shown in the illustration.





HINT
Align the hose clamp with the white paint mark on the hose, and install the hose clamp so that the hose clamp lock is between the fan shroud stoppers.

(h) Install the fan and generator V belt Installation.

(i) Tighten the 4 nuts of the fluid coupling fan.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

8. INSTALL INLET RADIATOR HOSE

(a) Install the inlet radiator hose.





HINT
Install the hose so that the direction of the hose clamp is as indicated in the illustration.

9. CONNECT OUTLET RADIATOR HOSE

(a) Connect the outlet radiator hose to the water inlet housing.





10. INSTALL OIL COOLER ASSEMBLY (for Condenser with Separate Oil Cooler) Installation

11. ADD ENGINE COOLANT Service and Repair

12. INSPECT FOR COOLANT LEAK Testing and Inspection

13. INSTALL NO. 1 FRONT BUMPER SIDE RETAINER SUB-ASSEMBLY RH (for Condenser with Separate Oil Cooler)

14. INSTALL FRONT BUMPER COVER ASSEMBLY

(a) Install the front bumper cover assembly Installation.

15. INSTALL NO. 1 ENGINE UNDER COVER Replacement

16. INSTALL V-BANK COVER SUB-ASSEMBLY Installation