Installation
HEATING / AIR CONDITIONING: COMPRESSOR (for 2GR-FE): INSTALLATION
1. INSTALL W/PULLEY COMPRESSOR ASSEMBLY
(a) Using an E8 "TORX" socket wrench, install the compressor with the 2 stud bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
(b) Install the compressor assembly with pulley with the 2 bolts and 2 nuts.
Torque : 25 Nm (250 kgf-cm, 18 ft-lbf)
HINT
Tighten the bolts and the nuts in the order shown in the illustration.
(c) Connect the 3 connectors.
(d) Engage the 2 clamps.
2. CONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the suction hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose.
(d) Connect the suction hose to the compressor with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the discharge hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose.
(d) Connect the discharge hose to the compressor with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
4. INSTALL RADIATOR AND FAN ASSEMBLY
(a) Install the radiator and fan assembly with condenser into the vehicle.
5. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY
(a) Install the radiator support with 5 bolts.
Torque : 6.0 Nm (62 kgf-cm, 53 in-lbf)
(b) Connect the 2 connectors.
(c) Engage the clamp.
6. INSTALL HOOD LOCK ASSEMBLY
7. INSTALL HOOD LOCK NUT CAP Installation
8. CONNECT COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the attached vinyl tape from the cooler refrigerant liquid pipe A.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the condenser.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the cooler refrigerant liquid pipe A.
(d) Connect the cooler refrigerant liquid pipe A to the condenser with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
9. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the discharge hose.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the condenser.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose.
(d) Connect the discharge hose to the condenser with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
10. CONNECT OUTLET OIL COOLER HOSE Installation
11. CONNECT INLET OIL COOLER HOSE Installation
12. CONNECT NO. 2 RADIATOR HOSE Installation
13. CONNECT NO. 1 RADIATOR HOSE Installation
14. INSTALL AIR CLEANER INLET COVER ASSEMBLY SEAL Installation
15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY (w/o Dynamic Radar Cruise Control System)
Installation
16. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
Installation
17. INSTALL FAN AND GENERATOR V BELT
Installation
18. ADD ENGINE COOLANT Service and Repair
19. INSPECT FOR COOLANT LEAK Testing and Inspection
20. CHARGE REFRIGERANT Service and Repair
21. WARM UP ENGINE Service and Repair
22. INSPECT FOR REFRIGERANT LEAK Service and Repair
23. INSPECT AUTOMATIC TRANSAXLE FLUID
for U660E:
for U660F: Procedures
24. INSTALL NO. 1 ENGINE UNDER COVER Installation
25. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
26. INSPECT HOOD SUB-ASSEMBLY
27. ADJUST HOOD SUB-ASSEMBLY Adjustments