Installation

3UR-FE STARTING: STARTER: INSTALLATION

1. INSTALL STARTER ASSEMBLY





Install the flywheel housing side cover.





Install the starter with the 2 bolts.

Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)





Install the starter wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(a) Connect the starter connector.

2. INSTALL STARTER COVER





Install the starter cover with the 3 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

3. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Installation

5. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) Install a new gasket and the exhaust pipe to the exhaust manifold RH with 3 new nuts.

Torque : 54 Nm (551 kgf-cm, 40 ft-lbf)

(b) Install a new gasket and the exhaust pipe to the center exhaust pipe with the 2 bolts.

Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)

(c) Connect the air fuel ratio sensor connector.

(d) Connect the heated oxygen sensor connector and 2 clamps.

6. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

(a) Apply a light coat of engine oil to a new O-ring.





Install the O-ring to the guide.

(b) Install the dipstick guide with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(c) Install the dipstick.

7. INSTALL GENERATOR ASSEMBLY





Install the generator with the 2 bolts and 2 nuts.

Torque : 43 Nm (439 kgf-cm, 32 ft-lbf)





Connect the generator connector.

(a) Connect the generator wire with the nut.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(b) Install the terminal cap.





Install the harness bracket to the generator with the bolt.

Torque : 31 Nm (316 kgf-cm, 23 ft-lbf)

8. CONNECT VANE PUMP ASSEMBLY





HINT
Before performing the following procedures, move the spacer until the vane pump can be installed.





Connect the vane pump to the timing chain cover with the 2 bolts.

Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)





Connect the 2 clamps and power steering oil pressure switch connector.

9. INSTALL FRONT FENDER APRON SEAL RH Installation

10. INSTALL FAN & GENERATOR V BELT Installation

11. INSTALL AIR CLEANER ASSEMBLY Installation

12. INSTALL AIR CLEANER HOSE ASSEMBLY Installation

13. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

14. INSTALL NO. 1 ENGINE UNDER COVER Replacement

15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL