Installation

1AR-FE INTAKE: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE AIR CONTROL VALVE ACTUATOR (for TCV) Installation

2. INSTALL ENGINE MOUNTING DAMPER

(a) Install the engine mounting damper with the 3 bolts.





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

3. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the bracket with the bolt.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

4. INSTALL CHECK VALVE

(a) Connect the 2 vacuum hoses to the intake manifold to install the check valve.





(b) Check that the check valve is installed as shown in the illustration.





5. INSTALL INTAKE MANIFOLD

(a) Close the tumble control valves.





NOTICE:
The valves may be damaged if they are not closed before installing the intake manifold.

HINT
Connect the battery to the terminals of the actuator and operate the motor to close the valves Intake System.

(b) Install a new gasket to the intake manifold.





(c) Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(d) Connect the intake air control actuator connector.





(e) Attach the 2 clamps to the intake manifold and bracket.

(f) Install the wire harness with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(g) Install the wire harness bracket with the bolt.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(h) Connect the fuel vapor feed hose, vacuum hose, clamp and connector.

(i) Install the 2 wire harness brackets with the 2 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(j) Connect the 4 clamps and wire harness.





6. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

7. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY Installation

8. CONNECT UNION TO CONNECTOR TUBE HOSE

(a) Connect the union to connector tube hose to the intake manifold.





9. CONNECT NO. 2 VENTILATION HOSE

(a) Connect the No. 2 ventilation hose to the intake manifold.





10. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

(a) Install the vacuum switching valve (for ACIS) with the bolt.





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(b) Connect the 2 vacuum hoses, 2 union to connector tube hoses, clamp and connector.

11. CONNECT OUTLET HEATER WATER HOSE Installation

12. CONNECT INLET HEATER WATER HOSE Installation

13. INSTALL THROTTLE BODY ASSEMBLY

(a) Install the throttle body assembly Installation.

14. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

15. INSPECT FOR FUEL LEAK

HINT
Service Precautions.