02E 6-Spd Direct Shift Gearbox (DSG)
Shift Rod Sealing Ring
Special tools, testers and auxiliary items required
• Sleeve (VW 423)
• Torque Wrench 5-50 Nm (V.A.G 1331)
• Pulling hook (T20143/2)
• Sealing grease (G 052 128)
Removing
- Remove selector lever cable off of lever/selector shaft => [ Selector Lever Cable ] Removal and Replacement.
- Remove nut - arrow - from selector shaft.
- Carefully pry lever - A - from selector shaft.
- Pry out sealing ring using pulling hook (T20143/2 ).
Installing
- Lightly oil new sealing ring on outer circumference.
- Fill area between sealing lip and dust lip halfway with sealing grease (G 052 128).
- Drive in new sealing ring to stop. Do not cant sealing ring when doing this.
• Lettering - arrow - on sealing ring must point outward (toward press tool).
Lever of selector shaft fits on to splines only in one position.
- Place lever - A - on to selector shaft and tighten nut - arrow - to 20 Nm.
- Install selector lever cable on to lever/selector shaft => [ Selector Lever Cable ] Removal and Replacement and adjust => [ Selector Lever Cable, Checking ] Selector Lever Cable, Checking.