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02E 6-Spd Direct Shift Gearbox (DSG)






Shift Rod Sealing Ring

Special tools, testers and auxiliary items required

Sleeve (VW 423)

Torque Wrench 5-50 Nm (V.A.G 1331)

Pulling hook (T20143/2)

Sealing grease (G 052 128)

Removing

- Remove selector lever cable off of lever/selector shaft => [ Selector Lever Cable ] Removal and Replacement.

- Remove nut - arrow - from selector shaft.





- Carefully pry lever - A - from selector shaft.

- Pry out sealing ring using pulling hook (T20143/2 ).





Installing

- Lightly oil new sealing ring on outer circumference.

- Fill area between sealing lip and dust lip halfway with sealing grease (G 052 128).

- Drive in new sealing ring to stop. Do not cant sealing ring when doing this.





Lettering - arrow - on sealing ring must point outward (toward press tool).

Lever of selector shaft fits on to splines only in one position.

- Place lever - A - on to selector shaft and tighten nut - arrow - to 20 Nm.





- Install selector lever cable on to lever/selector shaft => [ Selector Lever Cable ] Removal and Replacement and adjust => [ Selector Lever Cable, Checking ] Selector Lever Cable, Checking.