Fuel Level Sensor 2

Fuel Level Sensor 2

Special tools, testers and auxiliary items required

• Wrench (T10202)

• Torque wrench (40-200 Nm) (VAG 1332)

Removing

• Fuel tank may be a maximum of 3/4 full.

• Empty the fuel tank if necessary using the (VAS 5190). Refer to => [ Fuel Tank, Draining ] Procedures.

• Read the safety precautions before beginning work. Refer to => [ Safety Precautions ] Fuel Supply.

• Observe the rules for cleanliness. Refer to => [ Clean Working Conditions ] Clean Working Conditions.

- Remove the rear seat bench.

- Remove the left cover (when viewed from direction of vehicle travel) from the fuel level sensor 2.

- Disconnect the electrical connector.

- Remove the locking ring using the (T10202).





- Remove the fuel level sensor 2 up slightly and unclip the suction jet pump.





CAUTION!
Do not bend the fuel level sensor 2 float arm when removing.

Installing

CAUTION!
Do not bend the fuel level sensor 2 float arm when installing.

- Install the fuel level sensor 2 in the fuel tank.

- Connect the suction jet pump to the sensor inside of the fuel tank. The catches must engage.





- Install a new, dry seal into the fuel tank opening and only lubricate the inner side with fuel.

- Note the fuel level sensor 2 installed position. Refer to => [ Fuel Level Sensor 2 Installed Position ] Fuel Tank Assembly Overview.

- Check the seal for correct positioning.

- Tighten locking ring with the (T10202). Tightening specification: 110 Nm.





- Connect the electrical connector.

- Install the cover.

- Install the rear seat bench.