Operation CHARM: Car repair manuals for everyone.

Clutch Master Cylinder: Service and Repair






Master Cylinder

Special tools, testers and auxiliary items required

Pliers (T10005)

Removing

- Remove the bracket. Refer to => [ Mounting Bracket ] Mounting Bracket.

- Unclip the mount for the master cylinder actuator rod using (T10005).





- Place a spacer - A - between the clutch pedal and the jounce bumper and push the clutch pedal down as far as the spacer.





Spacer size = approximately 40 mm (for example 1/2" drive socket)

- Unlock the securing clip - B - and remove the master cylinder from the bracket - arrow 1 - and - arrow 2 -.

Installing

Move the clutch pedal into its rest position.

- Attach the mount - 2 - to the master cylinder actuator rod - 1 -.





- Place a spacer - A - between the clutch pedal and the jounce bumper and push the clutch pedal down as far as the spacer.





Spacer size = approximately 40 mm (for example 1/2" drive socket)

- Lock the master cylinder to the bracket - arrow 1 - and - arrow 2 -.

- Push the master cylinder actuator rod - 1 - in the - direction of the arrow - until the mount - 2 - audibly engages inside the clutch pedal.





- Install the bracket. Refer to => [ Mounting Bracket ] Mounting Bracket.