Operation CHARM: Car repair manuals for everyone.

Timing Chains Overview






Timing Chains Overview

=> [ Identifying the timing chain ]






1 Control Housing

Oil the contact surface of the seals before installing.

Removing and installing, refer to => [ Sealing Flange, Transmission Side ] Service and Repair, removing and installing the camshafts. Refer to => [ Camshaft ] Service and Repair.

Overview, refer to => [ Control Housing Overview ] Control Housing Overview.

Check the control housing strainer for contaminants before installing. Refer to => [ Control Housing Overview ] Control Housing Overview.

2 Seal

Always replace.

3 Oil Pump

Removing and installing, refer to => [ Oil Pump ] Oil Pump.

4 Bolt

8 Nm

Install using liquid locking fluid (D 000 600 A2).

5 Chain Tensioner

50 Nm

For the camshaft timing chain - item 10 -.

Only rotate the engine with the chain tensioner installed.

6 Seal

Replace if damaged or leaking.

7 Tensioning Rail

For the camshaft timing chain - item 10 -.

8 Pin

10 Nm

For the tensioning rail - item 7 -

9 Chain Sprocket

For the timing chains.

Installing, refer to => [ Camshaft Adjuster ] Camshaft Adjuster.

10 Camshaft Timing Chain

Mark the direction of rotation before removing (installed position). Refer to => [ Identifying the timing chain ].

Installing, refer to => [ Camshaft Timing Chain ] Camshaft Timing Chain.

11 Bolt

60 Nm + an additional 90° (1/4) turn.

Always replace.

12 Exhaust Camshaft Adjuster

Identification: 32A

Installing, refer to => [ Camshaft Timing Chain ] Camshaft Timing Chain.

13 Bolt

60 Nm + an additional 90° (1/4) turn.

Always replace.

The sensor wheel contact surface on the bolt head must be dry when installing.

To remove and install, counter hold the camshaft using a 27 mm open end wrench. Refer to => [ Camshaft ] Service and Repair.

14 Intake Camshaft Adjuster

Identification: 24E

Installing, refer to => [ Camshaft Timing Chain ] Camshaft Timing Chain.

15 Bolt

10 Nm

16 Chain Tensioner with Tensioning Rail

For the oil pump timing chain - item 19 -.

Only rotate the engine with the chain tensioner installed.

17 Drive Sprocket

Integral part of the crankshaft.

The ground down tooth, aligned with the main bearing cap joint = the Top Dead Center (TDC) position for cylinder 1.

Removing and installing, => [ Oil Pump Drive Chain ] Oil Pump Drive Chain.

18 Pin

10 Nm

For the guide rail - item 23 -.

19 Oil Pump Timing Chain

Mark the direction of rotation before removing (installed position). Refer to => [ Identifying the timing chain ].

Removing and installing, refer to => [ Oil Pump Drive Chain ] Oil Pump Drive Chain.

20 Pin

10 Nm

For the guide rail - item 22 -.

21 Bolt

23 Nm

22 Guide Rail

For the camshaft timing chain - item 10 -.

23 Guide Rail

For the oil pump timing chain - item 19 -

Remove and install together with the oil pump timing chain. Refer to => [ Oil Pump Drive Chain ] Oil Pump Drive Chain.

24 High Pressure Pump Sprocket

With a needle bearing.

Coat the needle bearing with oil before installing.

Identifying the timing chain






- Mark the timing chain(s) before removing (for example, with a paint arrow pointing in the direction of rotation).

Do not mark the chain using a center punch or similar means!