Part 2
Roof Opening Panel Diagnostic Pinpoint
G862368t30 : Air Deflector - Location
1
Visually inspect the roof opening panel air deflector.
- Is the bounce back caused by the roof opening panel air deflector?
->Yes
Correctly relocate and secure, or replace if required the roof opening panel air deflector. For additional information, refer to Air Deflector Service and Repair
GO to Pinpoint Test G862368t28.
->No
GO to Pinpoint Test G862368t56.
G862368t56 : Glass Panel - Removed
1
Carry out visual and manual inspection of the glass panel guides for debris.
- Are the guide(s) obstructed by debris?
->Yes
Clear any obstruction from the glass panel guide(s).
GO to Pinpoint Test G862368t57.
->No
GO to Pinpoint Test G862368t57.
G862368t57 : Glass Mounted Guide Brackets - Condition
1
Carry out visual and manual inspection of the glass mounted guide brackets for cracks or damage.
- Are the glass mounted guide brackets cracked or damaged?
->Yes
Replace the glass panel (The guide brackets are non serviceable).
GO to Pinpoint Test G862368t58.
->No
GO to Pinpoint Test G862368t58.
G862368t58 : Rear Sliders - Condition
1
Carry out visual and manual inspection of the rear sliders and the connecting bar for damage (pieces broken) and correct location.
- Are the rear sliders or connecting bar damaged / jammed?
->Yes
Replace the damaged rear slider(s) or connecting bar as required.
GO to Pinpoint Test G862368t59.
->No
GO to Pinpoint Test G862368t59.
G862368t59 : Rail Mounted Guide Brackets - Condition
1
Carry out visual and manual inspection of the rail mounted guide brackets for cracks or damage (pieces broken).
- Are the rail mounted guide brackets cracked or damaged?
->Yes
Replace the rail mounted guide bracket(s) as required.
GO to Pinpoint Test G862368t60.
->No
GO to Pinpoint Test G862368t60.
G862368t60 : Rail Mounted Guide Brackets - Location
1
Carry out visual and manual inspection of the rail mounted guide brackets.
2 Confirm that the rail mounted guide brackets are correctly located, with no movement in any direction.
- Are the rail mounted guide brackets correctly located, with no movement in any direction?
->Yes
GO to Pinpoint Test G862368t61.
->No
Correctly re-assemble or if required replace the rail mounted guide bracket(s).
GO to Pinpoint Test G862368t61.
G862368t61 : Glass Panel - Reassembly
1 Re-assemble the glass panel onto the roof opening panel.
2 Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Procedures
3 Check for correct roof opening panel operation.
- Does the roof opening panel operate correctly?
->Yes
No further action required.
->No
Contact dealer technical support.
PINPOINT TEST G862368p4 : Roof Opening Panel Blind
G862368t37 : Roof Opening Panel Blind - Operation
NOTE:
These tests are to be carried out to determine the cause of the roof opening panel blind noisy operation, not latching or not retracting.
1 Operate the roof opening panel blind through all movements and latch to the frame.
- Does the roof opening panel blind operate through all movements and latch correctly?
->Yes
GO to Pinpoint Test G862368t38.
->No
GO to Pinpoint Test G862368t43.
G862368t38 : Roof Opening Panel Blind - Noise During Operation
1 Operate the roof opening panel blind through all movements and latch to the frame.
- Is the roof opening panel blind noisy during operation when compared to another vehicle?
->Yes
GO to Pinpoint Test G862368t79.
->No
GO to Pinpoint Test G862368t43.
G862368t79 : Roof Opening Panel Blind - Assembly
1
Carry out visual checks of the roof opening panel blind assembly.
2 Confirm the correct location of the mounting pins and the slide shoe(s).
- Are the mounting pins and the slide shoe(s) correctly located?
->Yes
GO to Pinpoint Test G862368t39.
->No
Correctly reassemble the mounting pins or slide shoe(s).
GO to Pinpoint Test G862368t38.
G862368t39 : Roof Opening Panel Blind - Slide Shoes
1 Operate the roof opening panel blind through all movements and latch to the frame.
2 Carry out visual, manual and audible checks of the roof opening panel blind assembly during operation.
- Is the noise caused by the slide shoe(s) in the guide(s)?
->Yes
GO to Pinpoint Test G862368t40.
->No
GO to Pinpoint Test G862368t42.
G862368t40 : Slideshoe / Guides - Contamination
1
Remove the leading edge of the roof opening panel blind, dismantle the slide shoe(s) from the guide(s).
2 Inspect the guide(s) for debris.
- Are the guide(s) contaminated with debris?
->Yes
Clear any debris from the guide(s). Reassemble the slide shoe(s) into the guide(s), Reinstall the roof opening panel blind.
GO to Pinpoint Test G862368t37.
->No
GO to Pinpoint Test G862368t41.
G862368t41 : Slide Shoe(s) / Rubbers / Springs - Assembly
1
Check that the slide shoe rubbers and springs are correctly assembled.
- Are the slide shoe rubbers and springs correctly assembled?
->Yes
Replace the roof opening panel blind.
GO to Pinpoint Test G862368t42.
->No
Correctly reassemble the slide shoe rubbers and springs into the slide shoes, reassemble the slide shoes into the guides.
GO to Pinpoint Test G862368t37.
G862368t42 : Roof Opening Panel Blind - Mechanism Noise
1 Operate the roof opening panel blind through all movements and latch to the frame.
- Is the noise caused by the roof opening panel blind mechanism?
->Yes
Replace the roof opening panel blind.
GO to Pinpoint Test G862368t37.
->No
GO to Pinpoint Test G862368t37.
G862368t43 : Roof Opening Panel Blind - Latch Operation
1 Operate the roof opening panel blind through all movements and latch correctly to the frame.
- Does the roof opening panel blind latch correctly?
->Yes
GO to Pinpoint Test G862368t44.
->No
GO to Pinpoint Test G862368t47.
G862368t44 : Roof Opening Panel Blind - Retraction
1 Operate the roof opening panel blind through all movements and then retract.
- Does the roof opening panel blind retract correctly?
->Yes
GO to Pinpoint Test G862368t37.
->No
GO to Pinpoint Test G862368t45.
G862368t45 : Roof Opening Panel Blind - Rewind Procedure
1 Remove the roof opening panel blind from the roof opening panel.
2 Rewind the roof opening panel blinds mechanism referring to the roof opening panel blind rewind procedure in this procedure.
3 Reassemble the roof opening panel blind and reinstall.
- Could the rewind procedure be completed correctly?
->Yes
GO to Pinpoint Test G862368t46.
->No
Replace the roof opening panel blind.
GO to Pinpoint Test G862368t37.
G862368t46 : Roof Opening Panel Blind - Reinstall
1 Reinstall the roof opening panel blind to the roof opening panel. For additional information, refer to Roof Opening Panel Blind Removal and Replacement
2 Operate the roof opening panel blind through all movements and then retract.
- Does the roof opening panel blind retract correctly?
->Yes
No further action required.
->No
Replace the roof opening panel blind.
G862368t47 : Visual Inspection
1 Carry out visual inspection of the roof opening panel blind.
- Is the roof opening panel blind handle installed?
->Yes
GO to Pinpoint Test G862368t48.
->No
Reinstall the roof opening panel blind handle. Check for correct operation.
G862368t48 : Handle Replacement
1
Blind (check)
2
Carry out visual inspection of the roof opening panel blind.
- Is the roof opening panel blind handle damaged?
->Yes
Replace the damaged roof opening panel blind handle.
GO to Pinpoint Test G862368t50.
->No
GO to Pinpoint Test G862368t49.
G862368t49 : Blind - Mounting Pins / Slide Shoes - Location
1
Carry out visual and manual inspection of the roof opening panel blind mounting pins and slide shoe(s).
- Are the mounting pins and slide shoe(s) intact and correctly located?
->Yes
GO to Pinpoint Test G862368t50.
->No
Correctly reassemble the mounting pins and slide shoe(s) reinstall the roof opening panel blind. Check for correct operation.
G862368t50 : Roof Opening Panel Blind - Damaged
1 Carry out visual inspection of the roof opening panel blind.
- Is the roof opening panel blind beam miss-shaped in such a way that the handle latching feature is no longer in line with the frame latching feature?
->Yes
Replace the roof opening panel blind.
->No
Contact dealer technical support.
PINPOINT TEST G862368p6 : Water Ingress
G862368t62 : Drain Tube - Inspection
NOTE:
These tests are to be carried out to determine the cause of the water ingress around the roof opening panel.
NOTE:
Using the manufacturer approved process carry out a water leak test to locate the point of water ingress, often visual inspection of the suspect area including studying any water staining is the best method to pinpoint the water entry point.
1 Fully retract the roof opening panel.
2 Carry out visually inspection of the roof opening panel water drain tube openings and confirm that they are not obstructed by debris.
- Are the water drain tubes obstructed by debris?
->Yes
Remove any obstructions.
->No
GO to Pinpoint Test G862368t63.
G862368t63 : Drain Tube - Location
1
Gain access to the drain tubes at the roof opening panel stub. For additional information, refer to Headliner - Vehicles With: Tilting Roof Opening Panel Headliner [Vehicles With: Tilting Roof Opening Panel]
2 Ensure that the drain tubes are not kinked or twisted.
3 Check that the drain tubes are correctly attached.
- Are the drain tubes correctly attached to the roof opening panel?
->Yes
GO to Pinpoint Test G862368t64.
->No
Correctly reinstall the water drain tubes, ensure that there are no kinks or twists.
G862368t64 : Air Deflector - Folded Position
1 Operate the roof opening panel using the roof mounted switch.
- During closing of the roof opening panel glass, does the wind deflector net fold forwards and become trapped between the glass panel and the glass seal?
->Yes
Install a new wind deflector. For additional information, refer to Air Deflector Service and Repair
->No
GO to Pinpoint Test G862368t65.
G862368t65 : Glass Panel Seal - Location
1
Confirm that the roof opening panel, glass panel seal is correctly located, secure with no kinks.
- Is the roof opening panel glass panel seal correctly located and secure with no kinks. For additional information, refer to Roof Opening Panel Seal Service and Repair
->Yes
GO to Pinpoint Test G862368t66.
->No
Install a new glass panel seal. For additional information, refer to Roof Opening Panel Seal Service and Repair
G862368t66 : Roof Opening - Aperture
NOTE:
The previous steps have confirmed that the route of the water ingress is not through the roof opening panel but through the bonded seal between the vehicle body the roof opening panel frame.
1 Carry out a water leak test of the bonded seal between the vehicle body the roof opening panel frame to locate the point of water ingress.
- Can the water ingress point be located on the bonded seal between the vehicle body the roof opening panel frame?
->Yes
Using the manufacturer approved process apply sealer to the point of water ingress.
->No
The water ingress point has not been located or the roof opening panel frame requires removal to enable a water tight seal to be established. Contact dealer technical support
PINPOINT TEST G862368p7 : Roof Opening Panel - Wind Noise
G862368t68 : Roof Opening Panel - Operation
NOTE:
These tests are to be carried out to determine the cause of the wind noise around the roof opening panel area.
1 Operate the roof opening panel through all possible positions (slide open / slide close / tilt open / tilt close) using the roof mounted switch.
- Does the roof opening panel operate correctly?
->Yes
GO to Pinpoint Test G862368t69.
->No
GO to Pinpoint Test G862368p3.
G862368t69 : Side Acoustic Seal - Location
1
Carry out a visual inspection of the side acoustic seals for location and security.
- Are the side acoustic seals correctly located and bonded to the roof opening panel frame?
->Yes
GO to Pinpoint Test G862368t70.
->No
Correctly relocate and bond the side acoustic seals to the roof opening panel frame.
GO to Pinpoint Test G862368t70.
G862368t70 : Front Acoustic Seal - Location
1
Carry out a visual inspection of the front acoustic seals for location and security.
- Vehicles built up to VIN 154971.
- Vehicles built from VIN 154972.
- Is the front acoustic seal correctly located and bonded to the roof opening panel frame?
->Yes
GO to Pinpoint Test G862368t71.
->No
Replace the front acoustic seal. Clean all relevant surfaces then correctly position and bond the front acoustic seal to the roof opening panel.
GO to Pinpoint Test G862368t71.
G862368t71 : Glass Seal - Location
1
Carry out a visual inspection of the glass seal for location and security.
- Is the glass seal correctly located and bonded to the roof opening panel frame?
->Yes
GO to Pinpoint Test G862368t72.
->No
Replace the glass seal. Clean all relevant surfaces then correctly position and bond the glass seal to the roof opening panel.
GO to Pinpoint Test G862368t72.
G862368t72 : Drip Lip - Location
1
Carry out a visual inspection of the drip lip on the glass panel for location and security.
- Is the drip lip correctly located on the glass panel?
->Yes
GO to Pinpoint Test G862368t14.
->No
Replace the glass panel (The drip lip is not a serviceable part).
GO to Pinpoint Test G862368t73.
G862368t73 : initialization
1 Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Procedures
2 Operate the roof opening panel through all possible positions (slide open / slide close / tilt open / tilt close) using the roof mounted switch.
3 Check the vehicle for wind noise from the roof opening panel.
- Is the wind noise still evident?
->Yes
Contact dealer technical support.
->No
No further action required.
G862368t14 : initialization
1 Perform the manual roof opening panel initialization procedure. For additional information, refer to Motor Synchronization Procedures
2 Check the vehicle for wind noise from the roof opening panel.
- Is the wind noise still evident?
->Yes
Contact dealer technical support.
->No
No further action required.
PINPOINT TEST G862368p8 : Seals Loose Or Adrift
G862368t74 : Side Acoustic Seal - Location
1
Carry out a visual inspection of the side acoustic seals for location and security.
- Are the side acoustic seals correctly located and bonded to the roof opening panel frame?
->Yes
GO to Pinpoint Test G862368t75.
->No
Correctly relocate and bond the side acoustic seals to the roof opening panel frame.
GO to Pinpoint Test G862368t75.
G862368t75 : Front Acoustic Seal - Location
1
Carry out a visual inspection of the front acoustic seals for location and security.
- Vehicles built up to VIN 154971.
- Vehicles built from VIN 154972.
- Is the front acoustic seal correctly located and bonded to the roof opening panel frame?
->Yes
GO to Pinpoint Test G862368t76.
->No
Correctly relocate and bond the front acoustic seal to the roof opening panel frame.
GO to Pinpoint Test G862368t76.
G862368t76 : Glass Seal - Location
1
Carry out a visual inspection of the glass seal for location and security.
- Is the glass seal correctly located and bonded to the roof opening panel frame?
->Yes
GO to Pinpoint Test G862368t77.
->No
Replace the glass seal and bond the four corners of the glass seal to the roof opening panel frame.
GO to Pinpoint Test G862368t77.
G862368t77 : Drip Lip - Location
1
Carry out a visual inspection of the drip lip on the glass panel for location, condition and security.
- Is the drip lip correctly located on the glass panel and in good condition?
->Yes
The drip lip is correctly located on the glass panel. No further action required.
->No
Replace the glass panel (The drip lip is not a serviceable part).