Installation

L110F HYBRID VEHICLE CONTROL: FRAME WIRE: INSTALLATION

INSTALLATION

1. INSTALL FRAME WIRE
(a) Install the frame wire to the vehicle with 5 new clips.









(b) Pass the frame wire to the cabin and install the 2 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)





(c) Pass the frame wire into the cabin and secure the grommet.
(d) Install the 3 nuts and 2 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)





(e) Install the 4 nuts and bolt.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)





(f) Install the 3 nuts and bolt.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)





(g) Install the 2 bolts and clamp.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)





(h) Engage the 2 claws, and connect the frame wire to the No. 1 engine room junction block.
(i) Secure the frame wire to the engine room No. 1 junction block with the 2 nuts.
Torque: 13 Nm (130 kgf-cm, 10ft-lbf)
2. INSTALL WIRE HARNESS PROTECTOR





(a) Install the 3 nuts, new clip and wire harness protector.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)





(b) Install the 4 nuts, 2 clamps and wire harness protector.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)
3. CONNECT INVERTER WITH CONVERTER ASSEMBLY
CAUTION:
Wear insulating gloves.





(a) Connect the frame wire to the inverter with converter assembly with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)
4. CONNECT HV BATTERY
CAUTION:
Wear insulated gloves.





(a) Connect the frame wire to the HV battery with the connector and 4 clamps.





(b) Engage the claw and connect the frame wire to the junction block.
(c) Secure the frame wire to the luggage room junction block with the 2 nuts.
Torque: 13 Nm (130 kgf-cm, 10ft-lbf)





(d) Install the wire harness protector with the 2 nuts and clamp.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)





(e) Install the battery shield contact as shown in the illustration.
NOTICE:
Be sure to install the battery shield contact in the correct direction.





(f) Connect the frame wire to the HV battery with the 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80in-lbf)
NOTICE:
Be sure to align the red mark on the HV battery with the red part of the terminal block.

5. INSTALL SPARE WHEEL GUARD SUB-ASSEMBLY Installation
6. INSTALL NO. 2 HV BATTERY SHIELD SUB-ASSEMBLY Installation
7. INSTALL NO. 1 CENTER FLOOR TO BRACE EXTENSION Installation
8. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH Installation
9. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH Installation
10. INSTALL REAR FLOOR FINISH PLATE Installation
11. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation
12. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY Installation
13. INSTALL DECK TRIM SIDE BOARD RH Installation
14. INSTALL ROPE HOOK ASSEMBLY Installation
15. INSTALL ROPE HOOK Installation
16. INSTALL NO. 1 COOLER COVER (w/ Rear Cooler) Installation
17. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY
Installation
18. INSTALL FUEL TANK ASSEMBLY
Installation
19. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION
Installation
20. INSTALL REAR SEAT ASSEMBLY (for Power Seat)
Installation
21. INSTALL REAR SEAT ASSEMBLY (for Ottoman)
Installation
22. INSTALL REAR SEAT ASSEMBLY (for Fixed Seat Type)
Installation